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IAC Assessment: UM0050
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IAC Assessment: UM0050
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IAC Center University of Michigan
Assessment Year 1996
Principal Product Flexible Packaging Printing and Laminating
NAICS n/a
SIC 2643 -
Sales $50,000,000-$100,000,000
# of Employees 185
Plant Area (Sq.Ft.) 127,480
Annual Production 575,789 Thousand Feet
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $214,222 6,041,618 kWh $0.04
Electricity Demand $30,157 16,302 kW-months/year $1.85
Electricity Fees $106,767 - $ -
Natural Gas $209,057 47,921 MMBtu $4.36
TOTAL ENERGY COSTS $1,507,825
RECOMMENDED SAVINGS* $213,507 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,542
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,113
Cost:
$250
$2,316 39,859 $797 71 - - - - - - - - - - - - - - $2,316
39,859
kWh
$797
71
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,277
Cost:
-
$2,390 41,325 $887 79 - - - - - - - - - - - - - - $2,390
41,325
kWh
$887
79
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
03: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$3,431
Cost:
$1,000
- - - - $3,431 787 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,431
787
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
04: 3.5121 RECYCLE WASTE INK AND CLEANUP SOLVENT Savings:
$179,257
Cost:
$11,000
$(-27) (-586) - - - - - - $31,306 60,855 $(-4,160) - $152,138 - - - - - $(-27)
(-586)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$31,306
60,855
lb
$(-4,160)
-
$
$152,138
-
$
-
-
$
-
-
Tgal
05: 3.8133 CONVERT TO AQUEOUS CLEANING Savings:
$24,429
Cost:
$6,000
- - - - - - $19,760 5,200 - - - - $15,600 - $(-10,920) - $(-11) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$19,760
5,200
gal
-
-
lb
-
-
$
$15,600
-
$
$(-10,920)
-
$
$(-11)
-
Tgal
TOTAL RECOMMENDED Savings:
$213,507
Cost:
$18,250
$4,679 80,598 $1,684 150 $3,431 787 $19,760 5,200 $31,306 60,855 $(-4,160) - $167,738 - $(-10,920) - $(-11) - $4,679
80,598
kWh
$1,684
150
kW-months/year
$3,431
787
MMBtu
$19,760
5,200
gal
$31,306
60,855
lb
$(-4,160)
-
$
$167,738
-
$
$(-10,920)
-
$
$(-11)
-
Tgal
TOTAL IMPLEMENTED Savings:
$27,542
Cost:
$6,250
$2,316 39,859 $797 71 - - $19,760 5,200 - - - - $15,600 - $(-10,920) - $(-11) - $2,316
39,859
kWh
$797
71
kW-months/year
-
-
MMBtu
$19,760
5,200
gal
-
-
lb
-
-
$
$15,600
-
$
$(-10,920)
-
$
$(-11)
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Water Consumption