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IAC Assessment: UM0055
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IAC Assessment: UM0055
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IAC Center University of Michigan
Assessment Year 1996
Principal Product Metal Stampings and Assemblies
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 294
Plant Area (Sq.Ft.) 120,000
Annual Production 30,000 Tons
Production Hrs. Annual 6,000
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $233,042 6,570,047 kWh $0.04
Electricity Demand $16,669 14,526 kW-months/year $1.15
Electricity Fees $(-7,352) - $ -
Natural Gas $38,265 7,952 MMBtu $4.81
TOTAL ENERGY COSTS $281,304
RECOMMENDED SAVINGS* $33,361 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (haz)
$ kWh $ kW-months/year $ MMBtu $ gal
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,129
Cost:
$17,603
- - $5,129 - - - - - -
-
kWh
$5,129
-
kW-months/year
-
-
MMBtu
-
-
gal
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,553
Cost:
$4,800
$2,017 34,291 $536 68 - - - - $2,017
34,291
kWh
$536
68
kW-months/year
-
-
MMBtu
-
-
gal
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$9,921
Cost:
$4,266
- - - - $9,921 2,062 - - -
-
kWh
-
-
kW-months/year
$9,921
2,062
MMBtu
-
-
gal
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$4,733
Cost:
$18,000
- - - - $4,733 984 - - -
-
kWh
-
-
kW-months/year
$4,733
984
MMBtu
-
-
gal
05: 3.2111 INSTALL REDUNDANT EQUIPMENT TO AVOID LOSSES CAUSED BY EQUIPMENT FAILURE AND ROUTINE MAINTENANCE Savings:
$11,025
Cost:
$680
- - - - - - $11,025 31,328 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,025
31,328
gal
TOTAL RECOMMENDED Savings:
$33,361
Cost:
$45,349
$2,017 34,291 $5,665 68 $14,654 3,046 $11,025 31,328 $2,017
34,291
kWh
$5,665
68
kW-months/year
$14,654
3,046
MMBtu
$11,025
31,328
gal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (haz)