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IAC Assessment: UM0110
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IAC Assessment: UM0110
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IAC Center University of Michigan
Assessment Year 1998
Principal Product Material Handling Equipment
NAICS n/a
SIC 3535 - Conveyors And Conveying Equipment
Sales $10,000,000-$50,000,000
# of Employees 132
Plant Area (Sq.Ft.) 50,000
Annual Production 100 Units
Production Hrs. Annual 4,862
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $44,710 1,118,113 kWh $0.04
Electricity Demand $26,993 2,328 kW-months/year $11.59
Electricity Fees $1,485 - $ -
Natural Gas $16,069 4,068 MMBtu $3.95
TOTAL ENERGY COSTS $92,737
RECOMMENDED SAVINGS* $8,059 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,803
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Primary Product Electricity Usage Electricity Demand Water Disposal Primary Product
$ kWh $ kW-months/year $ Tgal $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$929
Cost:
$100
$553 3,517 $376 33 - - - - $553
3,517
kWh
$376
33
kW-months/year
-
-
Tgal
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,055
Cost:
$11,155
$622 15,240 $433 38 - - - - $622
15,240
kWh
$433
38
kW-months/year
-
-
Tgal
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$900
Cost:
$50
$900 12,896 - - - - - - $900
12,896
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$301
Cost:
$800
$176 4,396 $125 11 - - - - $176
4,396
kWh
$125
11
kW-months/year
-
-
Tgal
-
-
$
05: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$3,480
Cost:
$1,000
- - - - $3,480 240 - - -
-
kWh
-
-
kW-months/year
$3,480
240
Tgal
-
-
$
06: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$1,394
Cost:
$624
- - - - - - $1,394 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$1,394
-
$
TOTAL RECOMMENDED Savings:
$8,059
Cost:
$13,729
$2,251 36,049 $934 82 $3,480 240 $1,394 - $2,251
36,049
kWh
$934
82
kW-months/year
$3,480
240
Tgal
$1,394
-
$
TOTAL IMPLEMENTED Savings:
$5,803
Cost:
$1,724
$553 3,517 $376 33 $3,480 240 $1,394 - $553
3,517
kWh
$376
33
kW-months/year
$3,480
240
Tgal
$1,394
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $
Electricity Usage Electricity Demand Water Disposal Primary Product Electricity Usage Electricity Demand Water Disposal Primary Product