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IAC Assessment: UM0120
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IAC Assessment: UM0120
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IAC Center University of Michigan
Assessment Year 1998
Principal Product Stamped Automotive Parts
NAICS n/a
SIC 3465 - Automotive Stampings
Sales $1,000,000-$5,000,000
# of Employees 48
Plant Area (Sq.Ft.) 72,000
Annual Production 3,500,000 Pounds
Production Hrs. Annual 5,304
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $129,033 740,328 kWh $0.17
Electricity Fees $(-1,194) - $ -
Natural Gas $8,356 2,085 MMBtu $4.01
TOTAL ENERGY COSTS $136,195
RECOMMENDED SAVINGS* $31,403 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,112
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ MMBtu $ lb $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$2,335
Cost:
$250
- - - - - - - - $2,335 - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
$2,335
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,860
Cost:
$1,000
$1,860 18,757 - - - - - - - - $1,860
18,757
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$8,029
Cost:
$1,000
$8,029 80,891 - - - - - - - - $8,029
80,891
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,783
Cost:
$100
$1,783 17,878 - - - - - - - - $1,783
17,878
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$962
Cost:
$1,500
- - $962 240 - - - - - - -
-
kWh
$962
240
MMBtu
-
-
lb
-
-
$
-
-
$
06: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$14,994
Cost:
$5,000
- - - - $11,472 12,480 $3,522 - - - -
-
kWh
-
-
MMBtu
$11,472
12,480
lb
$3,522
-
$
-
-
$
07: 4.4240 IMPROVE SPACE COMFORT CONDITIONING Savings:
$1,440
Cost:
$518
- - - - - - $1,440 - - - -
-
kWh
-
-
MMBtu
-
-
lb
$1,440
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$31,403
Cost:
$9,368
$11,672 117,526 $962 240 $11,472 12,480 $4,962 - $2,335 - $11,672
117,526
kWh
$962
240
MMBtu
$11,472
12,480
lb
$4,962
-
$
$2,335
-
$
TOTAL IMPLEMENTED Savings:
$13,112
Cost:
$2,618
$11,672 117,526 - - - - $1,440 - - - $11,672
117,526
kWh
-
-
MMBtu
-
-
lb
$1,440
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $ $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes