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IAC Assessment: UM0125
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IAC Assessment: UM0125
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IAC Center University of Michigan
Assessment Year 1998
Principal Product Aluminum Recycling
NAICS n/a
SIC 3341 - Secondary Nonferrous Metals
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 85,000
Annual Production 50,000,000 Pounds
Production Hrs. Annual 6,120
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $211,612 2,181,712 kWh $0.10
Electricity Fees $8,053 - $ -
Natural Gas $324,000 102,000 MMBtu $3.18
TOTAL ENERGY COSTS $543,665
RECOMMENDED SAVINGS* $410,440 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $148,776
#|Description Savings
Cost
Status Electricity Fees Natural Gas Personnel Changes Administrative Changes Electricity Fees Natural Gas Personnel Changes Administrative Changes
$ $ $ MMBtu $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$12,144
Cost:
$250
$12,144 - - - - - - - $12,144
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$47,135
Cost:
$3,000
- - $47,135 14,822 - - - - -
-
$
$47,135
14,822
MMBtu
-
-
$
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$89,497
Cost:
$25,000
- - $89,497 32,075 - - - - -
-
$
$89,497
32,075
MMBtu
-
-
$
-
-
$
04: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$250,120
Cost:
$1,500,000
- - - - $250,120 - - - -
-
$
-
-
MMBtu
$250,120
-
$
-
-
$
05: 4.6510 INSTALL BACK-UP EQUIPMENT Savings:
$11,544
Cost:
$24,180
- - - - - - $11,544 - -
-
$
-
-
MMBtu
-
-
$
$11,544
-
$
TOTAL RECOMMENDED Savings:
$410,440
Cost:
$1,552,430
$12,144 - $136,632 46,897 $250,120 - $11,544 - $12,144
-
$
$136,632
46,897
MMBtu
$250,120
-
$
$11,544
-
$
TOTAL IMPLEMENTED Savings:
$148,776
Cost:
$28,250
$12,144 - $136,632 46,897 - - - - $12,144
-
$
$136,632
46,897
MMBtu
-
-
$
-
-
$
Savings
Cost
$ $ $ MMBtu $ $ $ $
Electricity Fees Natural Gas Personnel Changes Administrative Changes Electricity Fees Natural Gas Personnel Changes Administrative Changes