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IAC Assessment: UM0133
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IAC Assessment: UM0133
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IAC Center University of Michigan
Assessment Year 1999
Principal Product Plating and Painting
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 260
Plant Area (Sq.Ft.) 150,000
Annual Production 300,000,000 Pieces
Production Hrs. Annual 8,112
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $439,856 8,311,255 kWh $0.05
Electricity Demand $11,034 600 kW-months/year $18.39
Electricity Fees $3,574 - $ -
Natural Gas $44,873 19,307 MMBtu $2.32
TOTAL ENERGY COSTS $499,337
RECOMMENDED SAVINGS* $686,687 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $353,580
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Electricity Usage Electricity Demand Water Disposal Personnel Changes
$ kWh $ kW-months/year $ Tgal $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,000
Cost:
$2,000
$1,312 23,447 $688 38 - - - - $1,312
23,447
kWh
$688
38
kW-months/year
-
-
Tgal
-
-
$
02: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$35,000
Cost:
$43,000
- - - - - - $35,000 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$35,000
-
$
03: 3.4151 MINIMIZE WATER USAGE Savings:
$35,600
Cost:
$5,500
- - - - $35,600 8,000,000 - - -
-
kWh
-
-
kW-months/year
$35,600
8,000,000
Tgal
-
-
$
04: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$21,232
Cost:
$14,700
- - - - $21,232 6,000,000 - - -
-
kWh
-
-
kW-months/year
$21,232
6,000,000
Tgal
-
-
$
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$259,748
Cost:
$13,300
- - - - $259,748 70,000,000 - - -
-
kWh
-
-
kW-months/year
$259,748
70,000,000
Tgal
-
-
$
06: 3.3132 USE REVERSE OSMOSIS TO CONCENTRATE MATERIAL Savings:
$307,747
Cost:
$800,000
- - - - $307,747 97,000,000 - - -
-
kWh
-
-
kW-months/year
$307,747
97,000,000
Tgal
-
-
$
07: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$25,360
Cost:
$15,700
- - - - - - $25,360 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$25,360
-
$
TOTAL RECOMMENDED Savings:
$686,687
Cost:
$894,200
$1,312 23,447 $688 38 $624,327 181,000,000 $60,360 - $1,312
23,447
kWh
$688
38
kW-months/year
$624,327
181,000,000
Tgal
$60,360
-
$
TOTAL IMPLEMENTED Savings:
$353,580
Cost:
$78,500
$1,312 23,447 $688 38 $316,580 84,000,000 $35,000 - $1,312
23,447
kWh
$688
38
kW-months/year
$316,580
84,000,000
Tgal
$35,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $
Electricity Usage Electricity Demand Water Disposal Personnel Changes Electricity Usage Electricity Demand Water Disposal Personnel Changes