IAC logo
IAC Assessment: UM0133
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UM0133
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Michigan
Assessment Year 1999
Principal Product Plating and Painting
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 260
Plant Area (Sq.Ft.) 150,000
Annual Production 300,000,000 Pieces
Production Hrs. Annual 8,112
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $439,856 8,311,255 kWh $0.05
Electricity Demand $11,034 600 kW-months/year $18.39
Electricity Fees $3,574 - $ -
Natural Gas $44,873 19,307 MMBtu $2.32
TOTAL ENERGY COSTS $499,337
RECOMMENDED SAVINGS* $686,687 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $353,580
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Electricity Usage Electricity Demand Water Disposal Personnel Changes
$ kWh $ kW-months/year $ Tgal $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,000
Cost:
$2,000
$1,312 23,447 $688 38 - - - - $1,312
23,447
kWh
$688
38
kW-months/year
-
-
Tgal
-
-
$
02: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$35,000
Cost:
$43,000
- - - - - - $35,000 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$35,000
-
$
03: 3.4151 MINIMIZE WATER USAGE Savings:
$35,600
Cost:
$5,500
- - - - $35,600 8,000,000 - - -
-
kWh
-
-
kW-months/year
$35,600
8,000,000
Tgal
-
-
$
04: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$21,232
Cost:
$14,700
- - - - $21,232 6,000,000 - - -
-
kWh
-
-
kW-months/year
$21,232
6,000,000
Tgal
-
-
$
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$259,748
Cost:
$13,300
- - - - $259,748 70,000,000 - - -
-
kWh
-
-
kW-months/year
$259,748
70,000,000
Tgal
-
-
$
06: 3.3132 USE REVERSE OSMOSIS TO CONCENTRATE MATERIAL Savings:
$307,747
Cost:
$800,000
- - - - $307,747 97,000,000 - - -
-
kWh
-
-
kW-months/year
$307,747
97,000,000
Tgal
-
-
$
07: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$25,360
Cost:
$15,700
- - - - - - $25,360 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$25,360
-
$
TOTAL RECOMMENDED Savings:
$686,687
Cost:
$894,200
$1,312 23,447 $688 38 $624,327 181,000,000 $60,360 - $1,312
23,447
kWh
$688
38
kW-months/year
$624,327
181,000,000
Tgal
$60,360
-
$
TOTAL IMPLEMENTED Savings:
$353,580
Cost:
$78,500
$1,312 23,447 $688 38 $316,580 84,000,000 $35,000 - $1,312
23,447
kWh
$688
38
kW-months/year
$316,580
84,000,000
Tgal
$35,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $
Electricity Usage Electricity Demand Water Disposal Personnel Changes Electricity Usage Electricity Demand Water Disposal Personnel Changes