IAC logo
IAC Assessment: UM0139
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UM0139
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Michigan
Assessment Year 1999
Principal Product Assembly and Sequencing
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $1,000,000-$5,000,000
# of Employees 66
Plant Area (Sq.Ft.) 55,000
Annual Production 1,200,000 Pieces
Production Hrs. Annual 4,675
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $28,344 1,030,774 kWh $0.03
Electricity Demand $38,189 2,124 kW-months/year $17.98
Electricity Fees $7,619 - $ -
Natural Gas $15,256 2,968 MMBtu $5.14
TOTAL ENERGY COSTS $89,408
RECOMMENDED SAVINGS* $113,688 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $113,688
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) By-product Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) By-product Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,007
Cost:
$450
$2,271 81,477 $2,736 192 - - - - - - $2,271
81,477
kWh
$2,736
192
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,592
Cost:
$165
$5,592 210,434 - - - - - - - - $5,592
210,434
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,361
Cost:
$1,200
$1,950 65,944 $2,411 169 - - - - - - $1,950
65,944
kWh
$2,411
169
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.7291 RESCHEDULE AND REARRANGE MULTIPLE-SOURCE HEATING SYSTEMS Savings:
$6,852
Cost:
$500
- - - - $6,852 1,333 - - - - -
-
kWh
-
-
kW-months/year
$6,852
1,333
MMBtu
-
-
lb
-
-
$
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,465
Cost:
$1,500
- - - - $1,465 285 - - - - -
-
kWh
-
-
kW-months/year
$1,465
285
MMBtu
-
-
lb
-
-
$
06: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$12,009
Cost:
$2,000
$2,513 89,683 $3,215 216 $6,281 1,222 - - - - $2,513
89,683
kWh
$3,215
216
kW-months/year
$6,281
1,222
MMBtu
-
-
lb
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$7,277
Cost:
-
- - - - - - $7,277 281,134 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,277
281,134
lb
-
-
$
08: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,125
Cost:
-
- - - - - - $1,125 45,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,125
45,000
lb
-
-
$
09: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$70,000
Cost:
$50,000
- - - - - - - - $70,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$70,000
-
$
TOTAL RECOMMENDED Savings:
$113,688
Cost:
$55,815
$12,326 447,538 $8,362 577 $14,598 2,840 $8,402 326,134 $70,000 - $12,326
447,538
kWh
$8,362
577
kW-months/year
$14,598
2,840
MMBtu
$8,402
326,134
lb
$70,000
-
$
TOTAL IMPLEMENTED Savings:
$113,688
Cost:
$55,815
$12,326 447,538 $8,362 577 $14,598 2,840 $8,402 326,134 $70,000 - $12,326
447,538
kWh
$8,362
577
kW-months/year
$14,598
2,840
MMBtu
$8,402
326,134
lb
$70,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) By-product Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) By-product Production