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IAC Assessment: UM0139
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IAC Assessment: UM0139
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IAC Center University of Michigan
Assessment Year 1999
Principal Product Assembly and Sequencing
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $1,000,000-$5,000,000
# of Employees 66
Plant Area (Sq.Ft.) 55,000
Annual Production 1,200,000 Pieces
Production Hrs. Annual 4,675
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $28,344 1,030,774 kWh $0.03
Electricity Demand $38,189 2,124 kW-months/year $17.98
Electricity Fees $7,619 - $ -
Natural Gas $15,256 2,968 MMBtu $5.14
TOTAL ENERGY COSTS $89,408
RECOMMENDED SAVINGS* $113,688 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $113,688
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) By-product Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) By-product Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,007
Cost:
$450
$2,271 81,477 $2,736 192 - - - - - - $2,271
81,477
kWh
$2,736
192
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,592
Cost:
$165
$5,592 210,434 - - - - - - - - $5,592
210,434
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,361
Cost:
$1,200
$1,950 65,944 $2,411 169 - - - - - - $1,950
65,944
kWh
$2,411
169
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.7291 RESCHEDULE AND REARRANGE MULTIPLE-SOURCE HEATING SYSTEMS Savings:
$6,852
Cost:
$500
- - - - $6,852 1,333 - - - - -
-
kWh
-
-
kW-months/year
$6,852
1,333
MMBtu
-
-
lb
-
-
$
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,465
Cost:
$1,500
- - - - $1,465 285 - - - - -
-
kWh
-
-
kW-months/year
$1,465
285
MMBtu
-
-
lb
-
-
$
06: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$12,009
Cost:
$2,000
$2,513 89,683 $3,215 216 $6,281 1,222 - - - - $2,513
89,683
kWh
$3,215
216
kW-months/year
$6,281
1,222
MMBtu
-
-
lb
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$7,277
Cost:
-
- - - - - - $7,277 281,134 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,277
281,134
lb
-
-
$
08: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,125
Cost:
-
- - - - - - $1,125 45,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,125
45,000
lb
-
-
$
09: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$70,000
Cost:
$50,000
- - - - - - - - $70,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$70,000
-
$
TOTAL RECOMMENDED Savings:
$113,688
Cost:
$55,815
$12,326 447,538 $8,362 577 $14,598 2,840 $8,402 326,134 $70,000 - $12,326
447,538
kWh
$8,362
577
kW-months/year
$14,598
2,840
MMBtu
$8,402
326,134
lb
$70,000
-
$
TOTAL IMPLEMENTED Savings:
$113,688
Cost:
$55,815
$12,326 447,538 $8,362 577 $14,598 2,840 $8,402 326,134 $70,000 - $12,326
447,538
kWh
$8,362
577
kW-months/year
$14,598
2,840
MMBtu
$8,402
326,134
lb
$70,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) By-product Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) By-product Production