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IAC Assessment: UM0140
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IAC Assessment: UM0140
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IAC Center University of Michigan
Assessment Year 1999
Principal Product Processed Steel Coils
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 370,420
Annual Production 34,000 Tons
Production Hrs. Annual 4,160
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $343,779 12,051,583 kWh $0.03
Electricity Demand $570,907 33,864 kW-months/year $16.86
Electricity Fees $(-21,002) - $ -
Natural Gas $639,862 151,567 MMBtu $4.22
TOTAL ENERGY COSTS $1,533,546
RECOMMENDED SAVINGS* $315,502 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) By-product Production Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) By-product Production
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$18,168
Cost:
$780
$8,884 316,237 $9,284 912 - - - - - - - - $8,884
316,237
kWh
$9,284
912
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,110
Cost:
$600
$877 29,601 $1,233 87 - - - - - - - - $877
29,601
kWh
$1,233
87
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
03: 2.7291 RESCHEDULE AND REARRANGE MULTIPLE-SOURCE HEATING SYSTEMS Savings:
$27,426
Cost:
$13,000
- - - - $27,426 6,499 - - - - - - -
-
kWh
-
-
kW-months/year
$27,426
6,499
MMBtu
-
-
gal
-
-
lb
-
-
$
04: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$2,688
Cost:
$3,600
- - - - $2,688 637 - - - - - - -
-
kWh
-
-
kW-months/year
$2,688
637
MMBtu
-
-
gal
-
-
lb
-
-
$
05: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$225,811
Cost:
$90,000
- - - - - - $225,811 698,139 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$225,811
698,139
gal
-
-
lb
-
-
$
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,613
Cost:
-
- - - - - - - - $2,613 137,030 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$2,613
137,030
lb
-
-
$
07: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$36,686
Cost:
-
- - - - - - - - - - $36,686 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$36,686
-
$
TOTAL RECOMMENDED Savings:
$315,502
Cost:
$107,980
$9,761 345,838 $10,517 999 $30,114 7,136 $225,811 698,139 $2,613 137,030 $36,686 - $9,761
345,838
kWh
$10,517
999
kW-months/year
$30,114
7,136
MMBtu
$225,811
698,139
gal
$2,613
137,030
lb
$36,686
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) By-product Production Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) By-product Production