Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Michigan |
|---|---|
| Assessment Year | 1999 |
| Principal Product | Aluminum and Zinc Die Castings |
| NAICS | n/a |
| SIC | 3363 - Aluminum Die-castings |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 100 |
| Plant Area (Sq.Ft.) | 90,000 |
| Annual Production | 3,500,000 Pounds |
| Production Hrs. Annual | 6,000 |
| Location (State) | MI |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $79,076 | 4,897,714 | kWh | $0.02 |
| Electricity Demand | $148,365 | 12,276 | kW-months/year | $12.09 |
| Electricity Fees | $17,701 | - | $ | - |
| Natural Gas | $320,346 | 92,396 | MMBtu | $3.47 |
| TOTAL ENERGY COSTS | $565,488 | |||
| RECOMMENDED SAVINGS* | $269,213 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $19,047 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Consumption | Increase in Production | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Consumption | Increase in Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | Tgal | $ | % | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $416 Cost: $450 |
$416 | 24,619 | - | - | - | - | - | - | - | - | - | - |
$416 24,619 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $4,691 Cost: $1,250 |
$1,631 | 114,009 | $3,060 | 228 | - | - | - | - | - | - | - | - |
$1,631 114,009 kWh |
$3,060 228 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $39 Cost: - |
$39 | 2,345 | - | - | - | - | - | - | - | - | - | - |
$39 2,345 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT |
Savings: $55,979 Cost: $38,958 |
- | - | - | - | - | - | $55,979 | 16,132 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$55,979 16,132 MMBtu |
- - Tgal |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $44,187 Cost: $52,200 |
- | - | - | - | - | - | $44,187 | 12,734 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$44,187 12,734 MMBtu |
- - Tgal |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $7,489 Cost: $10,860 |
- | - | - | - | $7,489 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$7,489 - $ |
- - MMBtu |
- - Tgal |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 3.4155 METER WASTE WATER |
Savings: $6,412 Cost: $500 |
- | - | - | - | - | - | - | - | $6,412 | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
$6,412 - Tgal |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK |
Savings: $150,000 Cost: $150,000 |
- | - | - | - | - | - | - | - | - | - | $150,000 | - |
- - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
$150,000 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $269,213 Cost: $254,218 |
$2,086 | 140,973 | $3,060 | 228 | $7,489 | - | $100,166 | 28,866 | $6,412 | - | $150,000 | - | $2,086 140,973 kWh |
$3,060 228 kW-months/year |
$7,489 - $ |
$100,166 28,866 MMBtu |
$6,412 - Tgal |
$150,000 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $19,047 Cost: $13,060 |
$2,086 | 140,973 | $3,060 | 228 | $7,489 | - | - | - | $6,412 | - | - | - | $2,086 140,973 kWh |
$3,060 228 kW-months/year |
$7,489 - $ |
- - MMBtu |
$6,412 - Tgal |
- - % |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | Tgal | $ | % | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Consumption | Increase in Production | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Consumption | Increase in Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||