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IAC Assessment: UM0143
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IAC Assessment: UM0143
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IAC Center University of Michigan
Assessment Year 1999
Principal Product Plastic Orthopedic Implants and Injection Molded Parts
NAICS n/a
SIC 2821 - Plastics Materials And Resins
Sales $1,000,000-$5,000,000
# of Employees 56
Plant Area (Sq.Ft.) 18,000
Annual Production 7,500 Pounds
Production Hrs. Annual 2,168
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $60,814 611,372 kWh $0.10
Electricity Fees $(-1,410) - $ -
Natural Gas $1,022 160 MMBtu $6.39
TOTAL ENERGY COSTS $60,426
RECOMMENDED SAVINGS* $204,502 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,107
#|Description Savings
Cost
Status Electricity Usage Solid Waste (non-haz) Primary Product Electricity Usage Solid Waste (non-haz) Primary Product
$ kWh $ lb $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$336
Cost:
$300
$336 3,517 - - - - $336
3,517
kWh
-
-
lb
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$461
Cost:
-
$461 4,689 - - - - $461
4,689
kWh
-
-
lb
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$198
Cost:
$500
$198 2,052 - - - - $198
2,052
kWh
-
-
lb
-
-
$
04: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$1,836
Cost:
$200
- - $1,836 24,126 - - -
-
kWh
$1,836
24,126
lb
-
-
$
05: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$762
Cost:
$200
- - $762 31,050 - - -
-
kWh
$762
31,050
lb
-
-
$
06: 4.4250 ELIMINATE/REDUCE REDUNDANT INSPECTIONS Savings:
$5,909
Cost:
$3,434
- - - - $5,909 - -
-
kWh
-
-
lb
$5,909
-
$
07: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$195,000
Cost:
$10,000
- - - - $195,000 - -
-
kWh
-
-
lb
$195,000
-
$
TOTAL RECOMMENDED Savings:
$204,502
Cost:
$14,634
$995 10,258 $2,598 55,176 $200,909 - $995
10,258
kWh
$2,598
55,176
lb
$200,909
-
$
TOTAL IMPLEMENTED Savings:
$6,107
Cost:
$3,934
$198 2,052 - - $5,909 - $198
2,052
kWh
-
-
lb
$5,909
-
$
Savings
Cost
$ kWh $ lb $ $
Electricity Usage Solid Waste (non-haz) Primary Product Electricity Usage Solid Waste (non-haz) Primary Product