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IAC Assessment: UM0149
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IAC Assessment: UM0149
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IAC Center University of Michigan
Assessment Year 1999
Principal Product Metal Fittings
NAICS n/a
SIC 3451 - Screw Machine Products
Sales $5,000,000-$10,000,000
# of Employees 91
Plant Area (Sq.Ft.) 51,000
Annual Production 6,110,846 Pieces
Production Hrs. Annual 4,386
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $54,423 1,293,669 kWh $0.04
Electricity Demand $16,033 4,476 kW-months/year $3.58
Electricity Fees $580 - $ -
Natural Gas $5,723 1,050 MMBtu $5.45
TOTAL ENERGY COSTS $76,759
RECOMMENDED SAVINGS* $377,187 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,954
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $ $ %
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$836
Cost:
$500
$678 16,120 $158 44 - - - - - - - - - - - - $678
16,120
kWh
$158
44
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$618
Cost:
$200
$500 12,016 $118 33 - - - - - - - - - - - - $500
12,016
kWh
$118
33
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
%
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,322
Cost:
$1,500
- - - - - - $2,322 426 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,322
426
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
%
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$4,107
Cost:
$10,500
$4,627 110,199 $1,933 540 - - $(-2,453) (-450) - - - - - - - - $4,627
110,199
kWh
$1,933
540
kW-months/year
-
-
$
$(-2,453)
(-450)
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
%
05: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$3,804
Cost:
-
- - - - $3,804 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,804
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
%
06: 3.4112 RECOVERY METALS FROM RINSE WATER(EVAP., ION EXCHANGE, RO, ELECTROLYSIS, ELECTRODIALYSIS) AND REUSE RINSE WATER Savings:
$8,500
Cost:
$40,000
- - - - - - - - $3,850 5,500 $(-490) - $5,140 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,850
5,500
gal
$(-490)
-
$
$5,140
-
$
-
-
%
07: 4.5110 EXPAND OPERATIONS INTO UNUSED SPACE Savings:
$357,000
Cost:
$714,000
- - - - - - - - - - - - - - $357,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
$357,000
-
%
TOTAL RECOMMENDED Savings:
$377,187
Cost:
$766,700
$5,805 138,335 $2,209 617 $3,804 - $(-131) (-24) $3,850 5,500 $(-490) - $5,140 - $357,000 - $5,805
138,335
kWh
$2,209
617
kW-months/year
$3,804
-
$
$(-131)
(-24)
MMBtu
$3,850
5,500
gal
$(-490)
-
$
$5,140
-
$
$357,000
-
%
TOTAL IMPLEMENTED Savings:
$9,954
Cost:
$40,700
$1,178 28,136 $276 77 - - - - $3,850 5,500 $(-490) - $5,140 - - - $1,178
28,136
kWh
$276
77
kW-months/year
-
-
$
-
-
MMBtu
$3,850
5,500
gal
$(-490)
-
$
$5,140
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Increase in Production