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IAC Assessment: UM0151
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IAC Assessment: UM0151
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IAC Center University of Michigan
Assessment Year 1999
Principal Product Metal Stampings
NAICS n/a
SIC 3460 -
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 89,000
Annual Production 100,000,000 Pieces
Production Hrs. Annual 4,598
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $74,451 2,129,836 kWh $0.03
Electricity Demand $52,491 5,592 kW-months/year $9.39
Electricity Fees $4,402 - $ -
Natural Gas $8,854 2,229 MMBtu $3.97
TOTAL ENERGY COSTS $151,586
RECOMMENDED SAVINGS* $25,685 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,996
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ gal $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$533
Cost:
$542
$533 17,878 - - - - - - $533
17,878
kWh
-
-
kW-months/year
-
-
gal
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,156
Cost:
$1,000
$676 19,343 $480 50 - - - - $676
19,343
kWh
$480
50
kW-months/year
-
-
gal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,404
Cost:
$1,425
$2,570 73,271 $1,834 191 - - - - $2,570
73,271
kWh
$1,834
191
kW-months/year
-
-
gal
-
-
$
04: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$5,903
Cost:
$11,000
- - - - $5,903 9,828 - - -
-
kWh
-
-
kW-months/year
$5,903
9,828
gal
-
-
$
05: 4.621 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$13,689
Cost:
$960
- - - - - - $13,689 - -
-
kWh
-
-
kW-months/year
-
-
gal
$13,689
-
$
TOTAL RECOMMENDED Savings:
$25,685
Cost:
$14,927
$3,779 110,492 $2,314 241 $5,903 9,828 $13,689 - $3,779
110,492
kWh
$2,314
241
kW-months/year
$5,903
9,828
gal
$13,689
-
$
TOTAL IMPLEMENTED Savings:
$11,996
Cost:
$13,967
$3,779 110,492 $2,314 241 $5,903 9,828 - - $3,779
110,492
kWh
$2,314
241
kW-months/year
$5,903
9,828
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes