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IAC Assessment: UM0152
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IAC Assessment: UM0152
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IAC Center University of Michigan
Assessment Year 2000
Principal Product Chemical Products
NAICS n/a
SIC 2899 - Chemical Preparations, Nec
Sales $10,000,000-$50,000,000
# of Employees 42
Plant Area (Sq.Ft.) 75,000
Annual Production 5,000 Thousand Gallons
Production Hrs. Annual 2,340
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $19,354 472,157 kWh $0.04
Electricity Demand $18,947 1,956 kW-months/year $9.69
Electricity Fees $1,643 - $ -
Natural Gas $16,786 3,572 MMBtu $4.70
TOTAL ENERGY COSTS $56,730
RECOMMENDED SAVINGS* $164,012 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $149,109
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$188
Cost:
$200
$114 3,810 $74 5 - - - - - - - - - - - - $114
3,810
kWh
$74
5
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
Tgal
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$282
Cost:
$618
- - - - $282 60 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$282
60
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
Tgal
03: 3.1162 USE LESS WASTEFUL PACKAGING Savings:
$147,272
Cost:
-
- - - - - - - - - - - - $147,272 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$147,272
-
$
-
-
Tgal
04: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$1,649
Cost:
$3,826
- - - - - - $976 448,800 - - - - - - $673 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$976
448,800
Tgal
-
-
$
-
-
$
-
-
$
$673
-
Tgal
05: 3.4155 METER WASTE WATER Savings:
$1,288
Cost:
$500
- - - - - - - - - - $1,288 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$1,288
-
$
-
-
$
-
-
Tgal
06: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$13,333
Cost:
$1,200
- - - - - - - - $13,333 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$13,333
-
$
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$164,012
Cost:
$6,344
$114 3,810 $74 5 $282 60 $976 448,800 $13,333 - $1,288 - $147,272 - $673 - $114
3,810
kWh
$74
5
kW-months/year
$282
60
MMBtu
$976
448,800
Tgal
$13,333
-
$
$1,288
-
$
$147,272
-
$
$673
-
Tgal
TOTAL IMPLEMENTED Savings:
$149,109
Cost:
$4,026
$114 3,810 $74 5 - - $976 448,800 - - - - $147,272 - $673 - $114
3,810
kWh
$74
5
kW-months/year
-
-
MMBtu
$976
448,800
Tgal
-
-
$
-
-
$
$147,272
-
$
$673
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption