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IAC Assessment: UM0164
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IAC Assessment: UM0164
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IAC Center University of Michigan
Assessment Year 2000
Principal Product Acoustical Pads
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 209
Plant Area (Sq.Ft.) 132,000
Annual Production 32,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $351,252 9,231,243 kWh $0.04
Electricity Demand $207,786 23,064 kW-months/year $9.01
Electricity Fees $79,299 - $ -
Natural Gas $104,752 29,564 MMBtu $3.54
TOTAL ENERGY COSTS $743,089
RECOMMENDED SAVINGS* $70,118 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,000
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,316
Cost:
$500
$2,230 59,789 $1,086 119 - - - - - - $2,230
59,789
kWh
$1,086
119
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,563
Cost:
$50
$2,394 64,185 $1,169 128 - - - - - - $2,394
64,185
kWh
$1,169
128
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,733
Cost:
$600
$2,510 67,116 $1,223 134 - - - - - - $2,510
67,116
kWh
$1,223
134
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$225
Cost:
$750
- - - - $225 75 - - - - -
-
kWh
-
-
kW-months/year
$225
75
MMBtu
-
-
Tgal
-
-
$
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$6,353
Cost:
$7,000
- - - - $6,353 1,884 - - - - -
-
kWh
-
-
kW-months/year
$6,353
1,884
MMBtu
-
-
Tgal
-
-
$
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,328
Cost:
$2,500
- - - - $1,328 375 - - - - -
-
kWh
-
-
kW-months/year
$1,328
375
MMBtu
-
-
Tgal
-
-
$
07: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$30,000
Cost:
$5,000
- - - - - - - - $30,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$30,000
-
$
08: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$21,600
Cost:
$5,000
- - - - - - $21,600 2,704,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$21,600
2,704,000
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$70,118
Cost:
$21,400
$7,134 191,090 $3,478 381 $7,906 2,334 $21,600 2,704,000 $30,000 - $7,134
191,090
kWh
$3,478
381
kW-months/year
$7,906
2,334
MMBtu
$21,600
2,704,000
Tgal
$30,000
-
$
TOTAL IMPLEMENTED Savings:
$30,000
Cost:
$5,000
- - - - - - - - $30,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$30,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost