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IAC Assessment: UM0170
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IAC Assessment: UM0170
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IAC Center University of Michigan
Assessment Year 2000
Principal Product Iron Forgings
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 95
Plant Area (Sq.Ft.) 100,000
Annual Production 18,000,000 Pounds
Production Hrs. Annual 2,600
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $98,765 992,966 kWh $0.10
Electricity Fees $4,175 - $ -
Natural Gas $353,316 100,157 MMBtu $3.53
TOTAL ENERGY COSTS $456,256
RECOMMENDED SAVINGS* $263,206 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,856
#|Description Savings
Cost
Status Electricity Usage Natural Gas Primary Product Electricity Usage Natural Gas Primary Product
$ kWh $ MMBtu $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$709
Cost:
$1,660
$709 6,741 - - - - $709
6,741
kWh
-
-
MMBtu
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,147
Cost:
$500
- - $1,147 325 - - -
-
kWh
$1,147
325
MMBtu
-
-
$
03: 2.2422 USE WASTE HEAT FROM HOT FLUE GASES TO GENERATE STEAM Savings:
$185,532
Cost:
$310,000
$133,719 1,286,049 $51,813 14,678 - - $133,719
1,286,049
kWh
$51,813
14,678
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$64,245
Cost:
$22,000
$46,348 445,780 $17,897 5,070 - - $46,348
445,780
kWh
$17,897
5,070
MMBtu
-
-
$
05: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$11,573
Cost:
$8,200
- - - - $11,573 - -
-
kWh
-
-
MMBtu
$11,573
-
$
TOTAL RECOMMENDED Savings:
$263,206
Cost:
$342,360
$180,776 1,738,570 $70,857 20,073 $11,573 - $180,776
1,738,570
kWh
$70,857
20,073
MMBtu
$11,573
-
$
TOTAL IMPLEMENTED Savings:
$1,856
Cost:
$2,160
$709 6,741 $1,147 325 - - $709
6,741
kWh
$1,147
325
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Primary Product Electricity Usage Natural Gas Primary Product