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IAC Assessment: UM0172
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IAC Assessment: UM0172
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IAC Center University of Michigan
Assessment Year 2000
Principal Product Brass Castings
NAICS n/a
SIC 3366 - Copper Foundries
Sales $1,000,000-$5,000,000
# of Employees 28
Plant Area (Sq.Ft.) 11,000
Annual Production 780 Tons
Production Hrs. Annual 2,431
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $65,607 732,415 kWh $0.09
Electricity Fees $17,770 - $ -
Natural Gas $21,880 4,422 MMBtu $4.95
TOTAL ENERGY COSTS $105,257
RECOMMENDED SAVINGS* $20,554 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,353
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Primary Product Electricity Usage Electricity Fees Natural Gas Primary Product
$ kWh $ $ $ MMBtu $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$821
Cost:
$1,000
$821 7,327 - - - - - - $821
7,327
kWh
-
-
$
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,562
Cost:
$1,200
$9,562 66,823 - - - - - - $9,562
66,823
kWh
-
-
$
-
-
MMBtu
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,550
Cost:
$100
$1,550 13,482 - - - - - - $1,550
13,482
kWh
-
-
$
-
-
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$791
Cost:
$500
- - - - $791 160 - - -
-
kWh
-
-
$
$791
160
MMBtu
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,330
Cost:
$1,000
- - - - $2,330 531 - - -
-
kWh
-
-
$
$2,330
531
MMBtu
-
-
$
06: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$4,000
Cost:
$250
- - $4,000 - - - - - -
-
kWh
$4,000
-
$
-
-
MMBtu
-
-
$
07: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$1,500
Cost:
$3,000
- - - - - - $1,500 - -
-
kWh
-
-
$
-
-
MMBtu
$1,500
-
$
TOTAL RECOMMENDED Savings:
$20,554
Cost:
$7,050
$11,933 87,632 $4,000 - $3,121 691 $1,500 - $11,933
87,632
kWh
$4,000
-
$
$3,121
691
MMBtu
$1,500
-
$
TOTAL IMPLEMENTED Savings:
$14,353
Cost:
$1,950
$9,562 66,823 $4,000 - $791 160 - - $9,562
66,823
kWh
$4,000
-
$
$791
160
MMBtu
-
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ $
Electricity Usage Electricity Fees Natural Gas Primary Product Electricity Usage Electricity Fees Natural Gas Primary Product