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IAC Assessment: UM0175
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IAC Assessment: UM0175
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IAC Center University of Michigan
Assessment Year 2000
Principal Product Aluminum Castings
NAICS n/a
SIC 3366 - Copper Foundries
Sales $10,000,000-$50,000,000
# of Employees 62
Plant Area (Sq.Ft.) 92,000
Annual Production 1,000 Tons
Production Hrs. Annual 2,470
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $233,799 2,484,760 kWh $0.09
Electricity Fees $2,881 - $ -
Natural Gas $51,076 12,847 MMBtu $3.98
TOTAL ENERGY COSTS $296,876
RECOMMENDED SAVINGS* $23,009 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,249
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Liquid (non-haz) Electricity Usage Natural Gas Other Liquid (non-haz)
$ kWh $ MMBtu $ gal
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$455
Cost:
$1,000
$455 4,689 - - - - $455
4,689
kWh
-
-
MMBtu
-
-
gal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,249
Cost:
$600
$4,249 43,376 - - - - $4,249
43,376
kWh
-
-
MMBtu
-
-
gal
03: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$4,332
Cost:
$6,000
- - $4,332 1,087 - - -
-
kWh
$4,332
1,087
MMBtu
-
-
gal
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,824
Cost:
$2,288
- - $1,824 460 - - -
-
kWh
$1,824
460
MMBtu
-
-
gal
05: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$3,029
Cost:
$1,324
- - $3,029 760 - - -
-
kWh
$3,029
760
MMBtu
-
-
gal
06: 2.2421 INSTALL WASTE HEAT BOILER TO PROVIDE DIRECT POWER Savings:
$9,120
Cost:
$7,313
- - - - $9,120 22,800 -
-
kWh
-
-
MMBtu
$9,120
22,800
gal
TOTAL RECOMMENDED Savings:
$23,009
Cost:
$18,525
$4,704 48,065 $9,185 2,307 $9,120 22,800 $4,704
48,065
kWh
$9,185
2,307
MMBtu
$9,120
22,800
gal
TOTAL IMPLEMENTED Savings:
$4,249
Cost:
$600
$4,249 43,376 - - - - $4,249
43,376
kWh
-
-
MMBtu
-
-
gal
Savings
Cost
$ kWh $ MMBtu $ gal
Electricity Usage Natural Gas Other Liquid (non-haz) Electricity Usage Natural Gas Other Liquid (non-haz)