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IAC Assessment: UM0181
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IAC Assessment: UM0181
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IAC Center University of Michigan
Assessment Year 2001
Principal Product Heat Treating
NAICS n/a
SIC 3398 - Metal Heat Treating
Sales $5,000,000-$10,000,000
# of Employees 58
Plant Area (Sq.Ft.) 150,000
Annual Production 120,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $96,289 3,580,910 kWh $0.03
Electricity Demand $74,673 8,460 kW-months/year $8.83
Electricity Fees $4,189 - $ -
Natural Gas $672,750 178,159 MMBtu $3.78
TOTAL ENERGY COSTS $847,901
RECOMMENDED SAVINGS* $102,390 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Ancillary Material Cost Electricity Usage Natural Gas Ancillary Material Cost
$ kWh $ MMBtu $ $
01: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$300
Cost:
$300
$300 11,400 - - - - $300
11,400
kWh
-
-
MMBtu
-
-
$
02: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$3,470
Cost:
$3,540
- - $3,470 760 - - -
-
kWh
$3,470
760
MMBtu
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$94,100
Cost:
$71,000
- - $94,100 24,900 - - -
-
kWh
$94,100
24,900
MMBtu
-
-
$
04: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$4,520
Cost:
$8,000
- - - - $4,520 - -
-
kWh
-
-
MMBtu
$4,520
-
$
TOTAL RECOMMENDED Savings:
$102,390
Cost:
$82,840
$300 11,400 $97,570 25,660 $4,520 - $300
11,400
kWh
$97,570
25,660
MMBtu
$4,520
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Ancillary Material Cost Electricity Usage Natural Gas Ancillary Material Cost