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IAC Assessment: UM0182
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IAC Assessment: UM0182
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IAC Center University of Michigan
Assessment Year 2001
Principal Product Aluminum Castings
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 191
Plant Area (Sq.Ft.) 136,250
Annual Production 12,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $442,599 11,870,164 kWh $0.04
Electricity Demand $187,447 9,636 kW-months/year $19.45
Electricity Fees $14,270 - $ -
Natural Gas $590,226 129,313 MMBtu $4.56
TOTAL ENERGY COSTS $1,234,542
RECOMMENDED SAVINGS* $101,829 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $58,468
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$568
Cost:
$375
$568 10,516 - - $568
10,516
kWh
-
-
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$361
Cost:
$1,000
$361 6,680 - - $361
6,680
kWh
-
-
MMBtu
03: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$57,900
Cost:
$28,900
- - $57,900 17,500 -
-
kWh
$57,900
17,500
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$43,000
Cost:
$100,000
- - $43,000 9,500 -
-
kWh
$43,000
9,500
MMBtu
TOTAL RECOMMENDED Savings:
$101,829
Cost:
$130,275
$929 17,196 $100,900 27,000 $929
17,196
kWh
$100,900
27,000
MMBtu
TOTAL IMPLEMENTED Savings:
$58,468
Cost:
$29,275
$568 10,516 $57,900 17,500 $568
10,516
kWh
$57,900
17,500
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas