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IAC Assessment: UM0185
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IAC Assessment: UM0185
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IAC Center University of Michigan
Assessment Year 2001
Principal Product Die Castings
NAICS n/a
SIC 3314 -
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 100,000
Annual Production 1,500 Tons
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $348,503 7,447,291 kWh $0.05
Electricity Demand $130,974 11,112 kW-months/year $11.79
Electricity Fees $111,867 - $ -
Natural Gas $265,261 43,153 MMBtu $6.15
TOTAL ENERGY COSTS $856,605
RECOMMENDED SAVINGS* $230,576 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $57,471
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Primary Product Electricity Usage Electricity Fees Natural Gas Primary Product
$ kWh $ $ $ MMBtu $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,400
Cost:
$600
$3,400 43,200 - - - - - - $3,400
43,200
kWh
-
-
$
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,546
Cost:
$450
$3,546 44,885 - - - - - - $3,546
44,885
kWh
-
-
$
-
-
MMBtu
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,605
Cost:
$24,000
- - $4,605 - - - - - -
-
kWh
$4,605
-
$
-
-
MMBtu
-
-
$
04: 2.2514 COVER OPEN TANKS Savings:
$13,500
Cost:
$12,000
- - - - $13,500 2,200 - - -
-
kWh
-
-
$
$13,500
2,200
MMBtu
-
-
$
05: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$50,525
Cost:
$10,000
- - - - $5,525 900 $45,000 - -
-
kWh
-
-
$
$5,525
900
MMBtu
$45,000
-
$
06: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$126,200
Cost:
$115,000
- - - - $9,200 1,500 $117,000 - -
-
kWh
-
-
$
$9,200
1,500
MMBtu
$117,000
-
$
07: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$28,800
Cost:
$30,000
- - - - - - $28,800 - -
-
kWh
-
-
$
-
-
MMBtu
$28,800
-
$
TOTAL RECOMMENDED Savings:
$230,576
Cost:
$192,050
$6,946 88,085 $4,605 - $28,225 4,600 $190,800 - $6,946
88,085
kWh
$4,605
-
$
$28,225
4,600
MMBtu
$190,800
-
$
TOTAL IMPLEMENTED Savings:
$57,471
Cost:
$11,050
$6,946 88,085 - - $5,525 900 $45,000 - $6,946
88,085
kWh
-
-
$
$5,525
900
MMBtu
$45,000
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ $
Electricity Usage Electricity Fees Natural Gas Primary Product Electricity Usage Electricity Fees Natural Gas Primary Product