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IAC Assessment: UM0198
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IAC Assessment: UM0198
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IAC Center University of Michigan
Assessment Year 2001
Principal Product Foam Gasket and Seals
NAICS n/a
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 313
Plant Area (Sq.Ft.) 150,000
Annual Production 0 Units
Production Hrs. Annual 7,344
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $122,017 4,355,614 kWh $0.03
Electricity Demand $179,177 9,804 kW-months/year $18.28
Electricity Fees $4,804 - $ -
Natural Gas $23,885 4,934 MMBtu $4.84
TOTAL ENERGY COSTS $433,883
RECOMMENDED SAVINGS* $182,836 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ $ $ MMBtu $ lb
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,270
Cost:
$1,200
$586 21,975 $684 48 - - - - - - $586
21,975
kWh
$684
48
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,042
Cost:
$3,200
- - - - $3,042 - - - - - -
-
kWh
-
-
kW-months/year
$3,042
-
$
-
-
MMBtu
-
-
lb
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,763
Cost:
$450
$993 27,835 $770 54 - - - - - - $993
27,835
kWh
$770
54
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,965
Cost:
$2,000
$1,110 31,058 $855 60 - - - - - - $1,110
31,058
kWh
$855
60
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$8,396
Cost:
$4,550
- - - - - - $8,396 1,835 - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,396
1,835
MMBtu
-
-
lb
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$166,400
Cost:
$175,000
- - - - - - - - $166,400 3,120,000 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$166,400
3,120,000
lb
TOTAL RECOMMENDED Savings:
$182,836
Cost:
$186,400
$2,689 80,868 $2,309 162 $3,042 - $8,396 1,835 $166,400 3,120,000 $2,689
80,868
kWh
$2,309
162
kW-months/year
$3,042
-
$
$8,396
1,835
MMBtu
$166,400
3,120,000
lb
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz)