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IAC Assessment: UM0200
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IAC Assessment: UM0200
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IAC Center University of Michigan
Assessment Year 2002
Principal Product Rolled Aluminum Sheet
NAICS n/a
SIC 3350 -
Sales n/a
# of Employees 145
Plant Area (Sq.Ft.) 231,400
Annual Production 175,000 Tons
Production Hrs. Annual 8,736
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,070,370 68,424,000 kWh $0.02
Electricity Demand $1,272,598 11,128 kW-months/year $114.36
Electricity Fees $123,515 - $ -
Natural Gas $2,936,269 666,571 MMBtu $4.41
TOTAL ENERGY COSTS $5,552,752
RECOMMENDED SAVINGS* $613,587 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,287
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz)
$ kWh $ kW-months/year $ MMBtu $ gal
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$496,000
Cost:
$1,557,500
- - - - $496,000 112,500 - - -
-
kWh
-
-
kW-months/year
$496,000
112,500
MMBtu
-
-
gal
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,300
Cost:
$5,000
- - - - $2,300 545 - - -
-
kWh
-
-
kW-months/year
$2,300
545
MMBtu
-
-
gal
03: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$88,500
Cost:
$38,500
- - - - - - $88,500 216,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$88,500
216,000
gal
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$18,500
Cost:
$16,000
- - - - $18,500 4,200 - - -
-
kWh
-
-
kW-months/year
$18,500
4,200
MMBtu
-
-
gal
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$6,418
Cost:
$2,000
$3,492 223,848 $2,926 307 - - - - $3,492
223,848
kWh
$2,926
307
kW-months/year
-
-
MMBtu
-
-
gal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,869
Cost:
$750
$1,016 65,144 $853 90 - - - - $1,016
65,144
kWh
$853
90
kW-months/year
-
-
MMBtu
-
-
gal
TOTAL RECOMMENDED Savings:
$613,587
Cost:
$1,619,750
$4,508 288,992 $3,779 397 $516,800 117,245 $88,500 216,000 $4,508
288,992
kWh
$3,779
397
kW-months/year
$516,800
117,245
MMBtu
$88,500
216,000
gal
TOTAL IMPLEMENTED Savings:
$8,287
Cost:
$2,750
$4,508 288,992 $3,779 397 - - - - $4,508
288,992
kWh
$3,779
397
kW-months/year
-
-
MMBtu
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz)