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IAC Assessment: UM0206
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IAC Assessment: UM0206
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IAC Center University of Michigan
Assessment Year 2002
Principal Product Organic Chemicals
NAICS n/a
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $100,000,000-$500,000,000
# of Employees 210
Plant Area (Sq.Ft.) 140,000
Annual Production 120,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $441,178 19,529,920 kWh $0.02
Electricity Demand $532,669 2,562 kW-months/year $207.91
Electricity Fees $63,151 - $ -
Natural Gas $2,070,352 897,124 MMBtu $2.31
TOTAL ENERGY COSTS $3,415,600
RECOMMENDED SAVINGS* $189,258 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Increase in Production Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Increase in Production
$ kWh $ kW-months/year $ Tgal $ gal $ %
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$100,000
Cost:
$5,000
- - - - - - - - $100,000 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
$100,000
-
%
02: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$39,500
Cost:
$121,500
- - - - - - $39,500 64,281 - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$39,500
64,281
gal
-
-
%
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$35,341
Cost:
$105,000
$20,376 902,000 $14,965 864 - - - - - - $20,376
902,000
kWh
$14,965
864
kW-months/year
-
-
Tgal
-
-
gal
-
-
%
04: 3.4131 MINIMIZE CONTAMINATION OF WATER BEFORE TREATMENT Savings:
$10,650
Cost:
$26,000
- - - - $10,650 1,801,000 - - - - -
-
kWh
-
-
kW-months/year
$10,650
1,801,000
Tgal
-
-
gal
-
-
%
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,767
Cost:
$525
$1,530 61,457 $2,237 157 - - - - - - $1,530
61,457
kWh
$2,237
157
kW-months/year
-
-
Tgal
-
-
gal
-
-
%
TOTAL RECOMMENDED Savings:
$189,258
Cost:
$258,025
$21,906 963,457 $17,202 1,021 $10,650 1,801,000 $39,500 64,281 $100,000 - $21,906
963,457
kWh
$17,202
1,021
kW-months/year
$10,650
1,801,000
Tgal
$39,500
64,281
gal
$100,000
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ %
Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Increase in Production Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Increase in Production