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IAC Assessment: UM0217
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IAC Assessment: UM0217
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IAC Center University of Michigan
Assessment Year 2002
Principal Product Heat Treatment
NAICS n/a
SIC 3398 - Metal Heat Treating
Sales $1,000,000-$5,000,000
# of Employees 20
Plant Area (Sq.Ft.) 15,000
Annual Production 10,000 Units
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $75,415 1,251,495 kWh $0.06
Electricity Demand $12,353 654 kW-months/year $18.89
Electricity Fees $(-405) - $ -
Natural Gas $28,730 5,558 MMBtu $5.17
TOTAL ENERGY COSTS $116,093
RECOMMENDED SAVINGS* $9,332 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,906
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$396
Cost:
$75
$158 6,887 $238 13 - - - - $158
6,887
kWh
$238
13
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$310
Cost:
$600
$130 5,255 $180 10 - - - - $130
5,255
kWh
$180
10
kW-months/year
-
-
MMBtu
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$800
Cost:
$1,170
$800 34,913 - - - - - - $800
34,913
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$290
Cost:
$680
$290 30,128 - - - - - - $290
30,128
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$2,326
Cost:
$2,100
- - - - $2,326 405 - - -
-
kWh
-
-
kW-months/year
$2,326
405
MMBtu
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$300
Cost:
$50
$300 4,992 - - - - - - $300
4,992
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$2,860
Cost:
$2,500
- - - - - - $2,860 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,860
-
$
08: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$2,050
Cost:
$1,350
- - - - $2,050 400 - - -
-
kWh
-
-
kW-months/year
$2,050
400
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$9,332
Cost:
$8,525
$1,678 82,175 $418 23 $4,376 805 $2,860 - $1,678
82,175
kWh
$418
23
kW-months/year
$4,376
805
MMBtu
$2,860
-
$
TOTAL IMPLEMENTED Savings:
$5,906
Cost:
$5,205
$578 42,270 $418 23 $2,050 400 $2,860 - $578
42,270
kWh
$418
23
kW-months/year
$2,050
400
MMBtu
$2,860
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes