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IAC Assessment: UM0228
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IAC Assessment: UM0228
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IAC Center University of Michigan
Assessment Year 2003
Principal Product Automotive Stampings
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 68,000
Annual Production 60,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $73,342 3,237,810 kWh $0.02
Electricity Demand $131,723 7,164 kW-months/year $18.39
Electricity Fees $14,888 - $ -
Natural Gas $40,139 8,141 MMBtu $4.93
TOTAL ENERGY COSTS $260,092
RECOMMENDED SAVINGS* $62,897 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$46,428
Cost:
$6,000
$22,563 999,833 $23,865 1,296 - - - - $22,563
999,833
kWh
$23,865
1,296
kW-months/year
-
-
$
-
-
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,800
Cost:
$1,000
- - - - - - $4,800 973 -
-
kWh
-
-
kW-months/year
-
-
$
$4,800
973
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,063
Cost:
$525
$3,872 153,000 $4,191 294 - - - - $3,872
153,000
kWh
$4,191
294
kW-months/year
-
-
$
-
-
MMBtu
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,901
Cost:
$654
- - - - $1,901 - - - -
-
kWh
-
-
kW-months/year
$1,901
-
$
-
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,705
Cost:
-
$1,705 75,256 - - - - - - $1,705
75,256
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$62,897
Cost:
$8,179
$28,140 1,228,089 $28,056 1,590 $1,901 - $4,800 973 $28,140
1,228,089
kWh
$28,056
1,590
kW-months/year
$1,901
-
$
$4,800
973
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas