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IAC Assessment: UM0233
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IAC Assessment: UM0233
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IAC Center University of Michigan
Assessment Year 2003
Principal Product Plating
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 50,000
Annual Production 6,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $270,439 6,067,279 kWh $0.04
Electricity Demand $62,268 4,373 kW-months/year $14.24
Electricity Fees $9,707 - $ -
Natural Gas $72,466 11,381 MMBtu $6.37
TOTAL ENERGY COSTS $493,129
RECOMMENDED SAVINGS* $72,646 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,846
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$41,800
Cost:
$32,000
- - - - $27,900 4,382 $13,900 3,600,000 - - -
-
kWh
-
-
kW-months/year
$27,900
4,382
MMBtu
$13,900
3,600,000
Tgal
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,064
Cost:
$500
- - - - $2,064 324 - - - - -
-
kWh
-
-
kW-months/year
$2,064
324
MMBtu
-
-
Tgal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,745
Cost:
$150
$1,061 23,892 $684 48 - - - - - - $1,061
23,892
kWh
$684
48
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,037
Cost:
$50
$629 14,113 $408 28 - - - - - - $629
14,113
kWh
$408
28
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$26,000
Cost:
$119,000
$(-800) (-18,000) $(-520) (-36) - - $28,820 7,467,000 $(-1,500) - $(-800)
(-18,000)
kWh
$(-520)
(-36)
kW-months/year
-
-
MMBtu
$28,820
7,467,000
Tgal
$(-1,500)
-
$
TOTAL RECOMMENDED Savings:
$72,646
Cost:
$151,700
$890 20,005 $572 40 $29,964 4,706 $42,720 11,067,000 $(-1,500) - $890
20,005
kWh
$572
40
kW-months/year
$29,964
4,706
MMBtu
$42,720
11,067,000
Tgal
$(-1,500)
-
$
TOTAL IMPLEMENTED Savings:
$30,846
Cost:
$119,700
$890 20,005 $572 40 $2,064 324 $28,820 7,467,000 $(-1,500) - $890
20,005
kWh
$572
40
kW-months/year
$2,064
324
MMBtu
$28,820
7,467,000
Tgal
$(-1,500)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost