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IAC Assessment: UM0246
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IAC Assessment: UM0246
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IAC Center University of Michigan
Assessment Year 2004
Principal Product Thermoformed Fuel Lines
NAICS 333515 - Cutting Tool and Machine Tool Accessory Manufacturing
SIC 3545 - Machine Tool Accessories
Sales $10,000,000-$50,000,000
# of Employees 52
Plant Area (Sq.Ft.) 82,700
Annual Production 70,000,000 Pieces
Production Hrs. Annual 3,952
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $99,891 1,051,860 kWh $0.09
Electricity Fees $2,716 - $ -
Natural Gas $19,468 3,552 MMBtu $5.48
TOTAL ENERGY COSTS $122,075
RECOMMENDED SAVINGS* $45,270 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,405
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$34,080
Cost:
$26,630
$44,765 456,768 $(-10,685) (-1,950) $44,765
456,768
kWh
$(-10,685)
(-1,950)
MMBtu
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,140
Cost:
$700
- - $6,140 1,170 -
-
kWh
$6,140
1,170
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,885
Cost:
$100
$1,885 19,240 - - $1,885
19,240
kWh
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,380
Cost:
$500
- - $1,380 251 -
-
kWh
$1,380
251
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,165
Cost:
$2,000
$1,165 11,905 - - $1,165
11,905
kWh
-
-
MMBtu
06: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$620
Cost:
$600
$620 6,325 - - $620
6,325
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$45,270
Cost:
$30,530
$48,435 494,238 $(-3,165) (-529) $48,435
494,238
kWh
$(-3,165)
(-529)
MMBtu
TOTAL IMPLEMENTED Savings:
$9,405
Cost:
$1,300
$1,885 19,240 $7,520 1,421 $1,885
19,240
kWh
$7,520
1,421
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas