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IAC Assessment: UM0258
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IAC Assessment: UM0258
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IAC Center University of Michigan
Assessment Year 2004
Principal Product Stampings and Welded Assemblies
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $10,000,000-$50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 125,000
Annual Production 50,000,000 Pieces
Production Hrs. Annual 5,760
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $214,684 4,903,506 kWh $0.04
Electricity Demand $27,304 6,595 kW-months/year $4.14
Natural Gas $161,937 22,327 MMBtu $7.25
TOTAL ENERGY COSTS $403,925
RECOMMENDED SAVINGS* $69,379 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$29,426
Cost:
$500
- - - - $29,426 4,203 -
-
kWh
-
-
kW-months/year
$29,426
4,203
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$15,300
Cost:
$15,300
- - - - $15,300 2,616 -
-
kWh
-
-
kW-months/year
$15,300
2,616
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,545
Cost:
$1,275
$5,621 107,166 $924 223 - - $5,621
107,166
kWh
$924
223
kW-months/year
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,828
Cost:
$900
$4,146 79,055 $682 165 - - $4,146
79,055
kWh
$682
165
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,117
Cost:
$7,220
$4,117 79,170 - - - - $4,117
79,170
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,963
Cost:
$2,000
$3,403 64,888 $560 135 - - $3,403
64,888
kWh
$560
135
kW-months/year
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,720
Cost:
$5,925
$2,720 53,325 - - - - $2,720
53,325
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,480
Cost:
$500
- - - - $2,480 461 -
-
kWh
-
-
kW-months/year
$2,480
461
MMBtu
TOTAL RECOMMENDED Savings:
$69,379
Cost:
$33,620
$20,007 383,604 $2,166 523 $47,206 7,280 $20,007
383,604
kWh
$2,166
523
kW-months/year
$47,206
7,280
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas