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IAC Assessment: UM0268
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IAC Assessment: UM0268
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IAC Center University of Michigan
Assessment Year 2004
Principal Product Hardening of Automotive Fasteners
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3328 -
Sales $1,000,000-$5,000,000
# of Employees 13
Plant Area (Sq.Ft.) 65,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $10,273 568,960 kWh $0.02
Electricity Demand $14,234 1,261 kW-months/year $11.29
Electricity Fees $891 - $ -
Natural Gas $310,199 36,976 MMBtu $8.39
TOTAL ENERGY COSTS $335,597
RECOMMENDED SAVINGS* $16,047 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,888
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$12,159
Cost:
$14,530
$(-82) (-4,476) $(-101) (-9) $12,342 1,471 $(-82)
(-4,476)
kWh
$(-101)
(-9)
kW-months/year
$12,342
1,471
MMBtu
02: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$3,888
Cost:
$840
- - - - $3,888 463 -
-
kWh
-
-
kW-months/year
$3,888
463
MMBtu
TOTAL RECOMMENDED Savings:
$16,047
Cost:
$15,370
$(-82) (-4,476) $(-101) (-9) $16,230 1,934 $(-82)
(-4,476)
kWh
$(-101)
(-9)
kW-months/year
$16,230
1,934
MMBtu
TOTAL IMPLEMENTED Savings:
$3,888
Cost:
$840
- - - - $3,888 463 -
-
kWh
-
-
kW-months/year
$3,888
463
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas