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IAC Assessment: UM0274
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IAC Assessment: UM0274
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IAC Center University of Michigan
Assessment Year 2005
Principal Product Carbon and Alloy Steel Forgings
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 52
Plant Area (Sq.Ft.) 89,800
Annual Production 37,804,000 Pounds
Production Hrs. Annual 5,610
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $484,999 6,229,305 kWh $0.08
Electricity Fees $2,271 - $ -
Natural Gas $91,099 12,437 MMBtu $7.32
TOTAL ENERGY COSTS $578,369
RECOMMENDED SAVINGS* $57,256 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,242
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$42,936
Cost:
$135,000
$42,936 550,473 - - $42,936
550,473
kWh
-
-
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,622
Cost:
$2,000
- - $5,622 768 -
-
kWh
$5,622
768
MMBtu
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$3,242
Cost:
-
$3,242 41,561 - - $3,242
41,561
kWh
-
-
MMBtu
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$2,966
Cost:
$200
$2,966 38,031 - - $2,966
38,031
kWh
-
-
MMBtu
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$1,699
Cost:
$700
- - $1,699 235 -
-
kWh
$1,699
235
MMBtu
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$791
Cost:
$2,000
- - $791 108 -
-
kWh
$791
108
MMBtu
TOTAL RECOMMENDED Savings:
$57,256
Cost:
$139,900
$49,144 630,065 $8,112 1,111 $49,144
630,065
kWh
$8,112
1,111
MMBtu
TOTAL IMPLEMENTED Savings:
$3,242
Cost:
-
$3,242 41,561 - - $3,242
41,561
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas