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IAC Assessment: UM0291
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IAC Assessment: UM0291
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IAC Center University of Michigan
Assessment Year 2005
Principal Product Piston Rings
NAICS 336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3592 - Carburetors, Pistons, Rings, Valves
Sales $50,000,000-$100,000,000
# of Employees 320
Plant Area (Sq.Ft.) 150,000
Annual Production 120,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $607,091 16,603,459 kWh $0.04
Electricity Demand $283,844 34,138 kW-months/year $8.31
Electricity Fees $13,123 - $ -
Natural Gas $332,223 42,942 MMBtu $7.74
TOTAL ENERGY COSTS $1,236,281
RECOMMENDED SAVINGS* $53,247 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,563
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Consumption Electricity Usage Electricity Demand Natural Gas Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$20,293
Cost:
$9,000
- - - - $20,293 2,543 - - -
-
kWh
-
-
kW-months/year
$20,293
2,543
MMBtu
-
-
Tgal
02: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$18,138
Cost:
$19,073
$(-1,091) (-29,828) $(-1,487) (-179) - - $20,716 - $(-1,091)
(-29,828)
kWh
$(-1,487)
(-179)
kW-months/year
-
-
MMBtu
$20,716
-
Tgal
03: 2.2514 COVER OPEN TANKS Savings:
$4,518
Cost:
$2,366
- - - - $4,421 488 $97 - -
-
kWh
-
-
kW-months/year
$4,421
488
MMBtu
$97
-
Tgal
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,427
Cost:
$1,900
$1,795 49,098 $1,632 196 - - - - $1,795
49,098
kWh
$1,632
196
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,841
Cost:
$1,490
$(-16) (-298) - - $2,857 358 - - $(-16)
(-298)
kWh
-
-
kW-months/year
$2,857
358
MMBtu
-
-
Tgal
06: 2.7493 USE DOUBLE OR TRIPLE GLAZED WINDOWS TO MAINTAIN HIGHER RELATIVE HUMIDITY AND TO REDUCE HEAT LOSSES Savings:
$2,309
Cost:
$39,000
$537 14,688 - - $1,772 222 - - $537
14,688
kWh
-
-
kW-months/year
$1,772
222
MMBtu
-
-
Tgal
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,325
Cost:
$1,265
- - - - $1,325 166 - - -
-
kWh
-
-
kW-months/year
$1,325
166
MMBtu
-
-
Tgal
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$396
Cost:
$150
$396 10,836 - - - - - - $396
10,836
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$53,247
Cost:
$74,244
$1,621 44,496 $145 17 $30,668 3,777 $20,813 - $1,621
44,496
kWh
$145
17
kW-months/year
$30,668
3,777
MMBtu
$20,813
-
Tgal
TOTAL IMPLEMENTED Savings:
$29,563
Cost:
$14,531
$1,795 49,098 $1,632 196 $26,039 3,197 $97 - $1,795
49,098
kWh
$1,632
196
kW-months/year
$26,039
3,197
MMBtu
$97
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Consumption Electricity Usage Electricity Demand Natural Gas Water Consumption