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IAC Assessment: UM0327
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IAC Assessment: UM0327
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IAC Center University of Michigan
Assessment Year 2007
Principal Product Transportation Equipment Manufacturing
NAICS 336330 - Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 189,000
Annual Production 2,993,441 Pieces
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $574,608 11,292,083 kWh $0.05
Electricity Demand $92,680 26,569 kW-months/year $3.49
Electricity Fees $15,684 - $ -
Natural Gas $384,197 42,442 MMBtu $9.05
TOTAL ENERGY COSTS $1,067,169
RECOMMENDED SAVINGS* $66,366 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,200
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Electricity Usage Electricity Demand Natural Gas LPG
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$24,123
Cost:
$9,375
$21,312 418,785 $2,811 805 - - - - $21,312
418,785
kWh
$2,811
805
kW-months/year
-
-
MMBtu
-
-
MMBtu
02: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$18,136
Cost:
$9,406
- - - - $18,136 2,004 - - -
-
kWh
-
-
kW-months/year
$18,136
2,004
MMBtu
-
-
MMBtu
03: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$9,041
Cost:
$6,735
- - - - - - $9,041 999 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$9,041
999
MMBtu
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,637
Cost:
$2,140
$5,977 117,440 $660 226 - - - - $5,977
117,440
kWh
$660
226
kW-months/year
-
-
MMBtu
-
-
MMBtu
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,516
Cost:
$1,000
- - - - - - $4,516 499 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,516
499
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,955
Cost:
$787
$1,728 33,949 $227 65 - - - - $1,728
33,949
kWh
$227
65
kW-months/year
-
-
MMBtu
-
-
MMBtu
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$981
Cost:
$1,000
$867 17,035 $114 33 - - - - $867
17,035
kWh
$114
33
kW-months/year
-
-
MMBtu
-
-
MMBtu
08: 2.2514 COVER OPEN TANKS Savings:
$561
Cost:
$275
- - - - $561 62 - - -
-
kWh
-
-
kW-months/year
$561
62
MMBtu
-
-
MMBtu
09: 2.7493 USE DOUBLE OR TRIPLE GLAZED WINDOWS TO MAINTAIN HIGHER RELATIVE HUMIDITY AND TO REDUCE HEAT LOSSES Savings:
$416
Cost:
$780
- - - - $416 46 - - -
-
kWh
-
-
kW-months/year
$416
46
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$66,366
Cost:
$31,498
$29,884 587,209 $3,812 1,129 $19,113 2,112 $13,557 1,498 $29,884
587,209
kWh
$3,812
1,129
kW-months/year
$19,113
2,112
MMBtu
$13,557
1,498
MMBtu
TOTAL IMPLEMENTED Savings:
$29,200
Cost:
$10,650
$21,312 418,785 $2,811 805 $561 62 $4,516 499 $21,312
418,785
kWh
$2,811
805
kW-months/year
$561
62
MMBtu
$4,516
499
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Natural Gas LPG Electricity Usage Electricity Demand Natural Gas LPG