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IAC Assessment: UM0335
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IAC Assessment: UM0335
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IAC Center University of Michigan
Assessment Year 2008
Principal Product Automotive Mirror Assemblies
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 704
Plant Area (Sq.Ft.) 228,000
Annual Production 7,000,000 Pieces
Production Hrs. Annual 8,736
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $974,701 22,606,815 kWh $0.04
Electricity Demand $716,322 45,273 kW-months/year $15.82
Electricity Fees $9,086 - $ -
Natural Gas $409,550 41,127 MMBtu $9.96
TOTAL ENERGY COSTS $2,109,659
RECOMMENDED SAVINGS* $248,747 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,524
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$89,698
Cost:
$182,750
$(-10,290) (-238,615) $(-11,325) (-716) $111,313 11,176 $(-10,290)
(-238,615)
kWh
$(-11,325)
(-716)
kW-months/year
$111,313
11,176
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$74,186
Cost:
$72,325
$(-643) (-14,914) $(-708) (-45) $75,537 7,584 $(-643)
(-14,914)
kWh
$(-708)
(-45)
kW-months/year
$75,537
7,584
MMBtu
03: 2.7314 REDUCE VENTILATION AIR Savings:
$36,521
Cost:
$12,950
- - - - $36,521 3,968 -
-
kWh
-
-
kW-months/year
$36,521
3,968
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$31,917
Cost:
$18,591
- - - - $31,917 3,167 -
-
kWh
-
-
kW-months/year
$31,917
3,167
MMBtu
05: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$7,221
Cost:
$500
- - - - $7,221 725 -
-
kWh
-
-
kW-months/year
$7,221
725
MMBtu
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,331
Cost:
$15,000
$3,544 82,188 $1,787 113 - - $3,544
82,188
kWh
$1,787
113
kW-months/year
-
-
MMBtu
07: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$1,972
Cost:
$50
- - - - $1,972 198 -
-
kWh
-
-
kW-months/year
$1,972
198
MMBtu
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,901
Cost:
$1,621
$(-140) (-3,257) $(-71) (-5) $2,112 212 $(-140)
(-3,257)
kWh
$(-71)
(-5)
kW-months/year
$2,112
212
MMBtu
TOTAL RECOMMENDED Savings:
$248,747
Cost:
$303,787
$(-7,529) (-174,598) $(-10,317) (-653) $266,593 27,030 $(-7,529)
(-174,598)
kWh
$(-10,317)
(-653)
kW-months/year
$266,593
27,030
MMBtu
TOTAL IMPLEMENTED Savings:
$14,524
Cost:
$15,550
$3,544 82,188 $1,787 113 $9,193 923 $3,544
82,188
kWh
$1,787
113
kW-months/year
$9,193
923
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas