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IAC Assessment: UM0378
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IAC Assessment: UM0378
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IAC Center University of Michigan
Assessment Year 2010
Principal Product aluminum alloys
NAICS 331314 - Secondary Smelting and Alloying of Aluminum
SIC 3341 - Secondary Nonferrous Metals
Sales $100,000,000-$500,000,000
# of Employees 60
Plant Area (Sq.Ft.) 100,000
Annual Production 1,000 Units
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $183,827 3,067,582 kWh $0.06
Electricity Demand $39,835 6,592 kW-months/year $6.04
Natural Gas $1,440,846 215,514 MMBtu $6.69
TOTAL ENERGY COSTS $1,664,508
RECOMMENDED SAVINGS* $93,469 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $93,367
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas
$ kWh $ $ $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$14,490
Cost:
$31,638
$14,490 241,776 - - - - $14,490
241,776
kWh
-
-
$
-
-
MMBtu
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,693
Cost:
$3,996
$2,693 44,928 - - - - $2,693
44,928
kWh
-
-
$
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$755
Cost:
$1,000
$755 12,597 - - - - $755
12,597
kWh
-
-
$
-
-
MMBtu
04: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$102
Cost:
$10
$102 1,700 - - - - $102
1,700
kWh
-
-
$
-
-
MMBtu
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$68,485
Cost:
$2,000
- - - - $68,485 10,237 -
-
kWh
-
-
$
$68,485
10,237
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,599
Cost:
$1,500
- - - - $3,599 538 -
-
kWh
-
-
$
$3,599
538
MMBtu
07: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$3,345
Cost:
$7,800
- - $3,345 - - - -
-
kWh
$3,345
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$93,469
Cost:
$47,944
$18,040 301,001 $3,345 - $72,084 10,775 $18,040
301,001
kWh
$3,345
-
$
$72,084
10,775
MMBtu
TOTAL IMPLEMENTED Savings:
$93,367
Cost:
$47,934
$17,938 299,301 $3,345 - $72,084 10,775 $17,938
299,301
kWh
$3,345
-
$
$72,084
10,775
MMBtu
Savings
Cost
$ kWh $ $ $ MMBtu
Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas