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IAC Assessment: UM0386
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IAC Assessment: UM0386
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IAC Center University of Michigan
Assessment Year 2011
Principal Product Polyolephin Resins
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $50,000,000-$100,000,000
# of Employees 93
Plant Area (Sq.Ft.) 185,000
Annual Production 41,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $503,419 8,133,840 kWh $0.06
Electricity Demand $244,807 14,622 kW-months/year $16.74
Natural Gas $41,245 5,651 MMBtu $7.30
TOTAL ENERGY COSTS $789,471
RECOMMENDED SAVINGS* $31,881 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,546
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,851
Cost:
$2,100
$3,851 57,837 - - - - $3,851
57,837
kWh
-
-
MMBtu
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,043
Cost:
$3,615
$2,043 33,000 - - - - $2,043
33,000
kWh
-
-
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,167
Cost:
$1,000
$1,167 18,848 - - - - $1,167
18,848
kWh
-
-
MMBtu
-
-
$
04: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$2,885
Cost:
$18,495
- - $2,885 395 - - -
-
kWh
$2,885
395
MMBtu
-
-
$
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,336
Cost:
$2,471
- - $2,336 320 - - -
-
kWh
$2,336
320
MMBtu
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,285
Cost:
$1,000
- - $2,285 313 - - -
-
kWh
$2,285
313
MMBtu
-
-
$
07: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$982
Cost:
$10
- - - - $982 - -
-
kWh
-
-
MMBtu
$982
-
$
08: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$16,332
Cost:
$92,500
- - $16,332 2,614 - - -
-
kWh
$16,332
2,614
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$31,881
Cost:
$121,191
$7,061 109,685 $23,838 3,642 $982 - $7,061
109,685
kWh
$23,838
3,642
MMBtu
$982
-
$
TOTAL IMPLEMENTED Savings:
$5,546
Cost:
$7,086
$3,210 51,848 $2,336 320 - - $3,210
51,848
kWh
$2,336
320
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes