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IAC Assessment: UM0387
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IAC Assessment: UM0387
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IAC Center University of Michigan
Assessment Year 2011
Principal Product Cement
NAICS 327310 - Cement Manufacturing
SIC 3241 - Cement, Hydraulic
Sales $100,000,000-$500,000,000
# of Employees 200
Plant Area (Sq.Ft.) 500,000
Annual Production 500,000 Tons
Production Hrs. Annual 8,760
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $10,000,000 200,000,000 kWh $0.05
Natural Gas $2,958,153 561,000 MMBtu $5.27
Coal $5,800,000 1,100,000 MMBtu $5.27
TOTAL ENERGY COSTS $18,758,153
RECOMMENDED SAVINGS* $398,750 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Coal Electricity Usage Natural Gas Coal
$ kWh $ MMBtu $ MMBtu
01: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$48,827
Cost:
$157,500
$48,827 976,546 - - - - $48,827
976,546
kWh
-
-
MMBtu
-
-
MMBtu
02: 2.3321 USE STEAM PRESSURE REDUCTION TO GENERATE POWER Savings:
$139,284
Cost:
$750,000
$139,284 2,785,680 - - - - $139,284
2,785,680
kWh
-
-
MMBtu
-
-
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$131,444
Cost:
$85,000
- - - - $131,444 23,640 -
-
kWh
-
-
MMBtu
$131,444
23,640
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$57,295
Cost:
$12,490
- - - - $57,295 10,305 -
-
kWh
-
-
MMBtu
$57,295
10,305
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$21,900
Cost:
$55,250
- - $21,900 4,151 - - -
-
kWh
$21,900
4,151
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$398,750
Cost:
$1,060,240
$188,111 3,762,226 $21,900 4,151 $188,739 33,945 $188,111
3,762,226
kWh
$21,900
4,151
MMBtu
$188,739
33,945
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Coal Electricity Usage Natural Gas Coal