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IAC Assessment: UM0401
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IAC Assessment: UM0401
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IAC Center University of Michigan
Assessment Year 2012
Principal Product structural foam plastic products
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 358,614
Annual Production 30,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $675,617 10,743,543 kWh $0.06
Natural Gas $40,076 6,381 MMBtu $6.28
TOTAL ENERGY COSTS $715,693
RECOMMENDED SAVINGS* $42,278 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,085
#|Description Savings
Cost
Status Electricity Usage Electricity Usage
$ kWh
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,538
Cost:
$1,500
$1,538 24,409 $1,538
24,409
kWh
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,655
Cost:
$21,250
$5,655 89,760 $5,655
89,760
kWh
03: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$34,019
Cost:
$5,000
$34,019 540,000 $34,019
540,000
kWh
04: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$1,066
Cost:
$448
$1,066 16,920 $1,066
16,920
kWh
TOTAL RECOMMENDED Savings:
$42,278
Cost:
$28,198
$42,278 671,089 $42,278
671,089
kWh
TOTAL IMPLEMENTED Savings:
$35,085
Cost:
$5,448
$35,085 556,920 $35,085
556,920
kWh
Savings
Cost
$ kWh
Electricity Usage Electricity Usage