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IAC Assessment: UM0414
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IAC Assessment: UM0414
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IAC Center University of Michigan
Assessment Year 2012
Principal Product Interior composite wood doors
NAICS 321911 - Wood Window and Door Manufacturing
SIC 2431 - Millwork
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 150,560
Annual Production 941,100 Pieces
Production Hrs. Annual 4,160
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $122,344 1,866,273 kWh $0.07
Electricity Demand $115,675 8,598 kW-months/year $13.45
Natural Gas $44,456 4,910 MMBtu $9.05
TOTAL ENERGY COSTS $282,475
RECOMMENDED SAVINGS* $48,217 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,148
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7314 REDUCE VENTILATION AIR Savings:
$15,347
Cost:
$20,200
$15,347 232,544 - - - - $15,347
232,544
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,787
Cost:
$200
$1,787 27,082 - - - - $1,787
27,082
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,520
Cost:
$10,000
$3,363 50,952 $3,157 235 - - $3,363
50,952
kWh
$3,157
235
kW-months/year
-
-
MMBtu
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$449
Cost:
$100
$449 6,800 - - - - $449
6,800
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7314 REDUCE VENTILATION AIR Savings:
$9,526
Cost:
-
- - - - $9,526 1,052 -
-
kWh
-
-
kW-months/year
$9,526
1,052
MMBtu
06: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT Savings:
$11,148
Cost:
$7,000
$7,248 109,824 $3,900 288 - - $7,248
109,824
kWh
$3,900
288
kW-months/year
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,440
Cost:
$10,000
- - - - $3,440 380 -
-
kWh
-
-
kW-months/year
$3,440
380
MMBtu
TOTAL RECOMMENDED Savings:
$48,217
Cost:
$47,500
$28,194 427,202 $7,057 523 $12,966 1,432 $28,194
427,202
kWh
$7,057
523
kW-months/year
$12,966
1,432
MMBtu
TOTAL IMPLEMENTED Savings:
$11,148
Cost:
$7,000
$7,248 109,824 $3,900 288 - - $7,248
109,824
kWh
$3,900
288
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas