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IAC Assessment: UM0426
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IAC Assessment: UM0426
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IAC Center University of Michigan
Assessment Year 2013
Principal Product Molded and Decorated Plastic Systems
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 230
Plant Area (Sq.Ft.) 150,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $664,009 6,326,933 kWh $0.10
Electricity Demand $17,874 15,244 kW-months/year $1.17
Natural Gas $35,296 5,496 MMBtu $6.42
TOTAL ENERGY COSTS $717,179
RECOMMENDED SAVINGS* $34,072 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,762
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$13,129
Cost:
$17,000
$12,826 122,148 $303 259 - - $12,826
122,148
kWh
$303
259
kW-months/year
-
-
MMBtu
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$13,400
Cost:
$12,000
$13,400 127,619 - - - - $13,400
127,619
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,910
Cost:
$3,500
$3,910 37,240 - - - - $3,910
37,240
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,407
Cost:
$1,500
$1,407 13,403 - - - - $1,407
13,403
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,226
Cost:
$1,000
- - - - $2,226 347 -
-
kWh
-
-
kW-months/year
$2,226
347
MMBtu
TOTAL RECOMMENDED Savings:
$34,072
Cost:
$35,000
$31,543 300,410 $303 259 $2,226 347 $31,543
300,410
kWh
$303
259
kW-months/year
$2,226
347
MMBtu
TOTAL IMPLEMENTED Savings:
$16,762
Cost:
$19,500
$14,233 135,551 $303 259 $2,226 347 $14,233
135,551
kWh
$303
259
kW-months/year
$2,226
347
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas