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IAC Assessment: UM0435
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IAC Assessment: UM0435
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IAC Center University of Michigan
Assessment Year 2013
Principal Product tools, forms for plastic molding
NAICS 331410 - Nonferrous Metal (except Aluminum) Smelting and Refining
SIC 3339 - Primary Nonferrous Metals, Nec
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 120,000
Annual Production 20,000 Units
Production Hrs. Annual 4,800
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $203,812 3,396,089 kWh $0.06
Electricity Demand $119,451 9,105 kW-months/year $13.12
Electricity Fees $60,627 - $ -
Natural Gas $35,296 5,496 MMBtu $6.42
TOTAL ENERGY COSTS $419,186
RECOMMENDED SAVINGS* $11,916 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,416
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$4,450
Cost:
$4,500
$3,500 57,000 $950 72 - - $3,500
57,000
kWh
$950
72
kW-months/year
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,500
Cost:
$200
$3,500 55,426 $1,000 76 - - $3,500
55,426
kWh
$1,000
76
kW-months/year
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$966
Cost:
$2,500
$843 13,800 $124 9 - - $843
13,800
kWh
$124
9
kW-months/year
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,000
Cost:
$3,000
- - - - $2,000 304 -
-
kWh
-
-
kW-months/year
$2,000
304
MMBtu
TOTAL RECOMMENDED Savings:
$11,916
Cost:
$10,200
$7,843 126,226 $2,074 157 $2,000 304 $7,843
126,226
kWh
$2,074
157
kW-months/year
$2,000
304
MMBtu
TOTAL IMPLEMENTED Savings:
$7,416
Cost:
$10,000
$4,343 70,800 $1,074 81 $2,000 304 $4,343
70,800
kWh
$1,074
81
kW-months/year
$2,000
304
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas