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IAC Assessment: UM0447
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IAC Assessment: UM0447
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IAC Center University of Michigan
Assessment Year 2014
Principal Product Plastic Automotive Parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 270
Plant Area (Sq.Ft.) 250,800
Annual Production 2,200,000 Pieces
Production Hrs. Annual 6,000
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,209,379 18,764,077 kWh $0.06
Electricity Demand $88,815 35,484 kW-months/year $2.50
Natural Gas $648,492 93,744 MMBtu $6.92
TOTAL ENERGY COSTS $2,457,869
RECOMMENDED SAVINGS* $105,776 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,910
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$32,946
Cost:
$5,000
$31,286 485,058 $1,660 664 - - $31,286
485,058
kWh
$1,660
664
kW-months/year
-
-
MMBtu
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$27,617
Cost:
$28,500
$26,227 406,617 $1,390 557 - - $26,227
406,617
kWh
$1,390
557
kW-months/year
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,058
Cost:
$2,500
$6,703 103,918 $355 142 - - $6,703
103,918
kWh
$355
142
kW-months/year
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,906
Cost:
$1,000
$4,656 72,188 $250 100 - - $4,656
72,188
kWh
$250
100
kW-months/year
-
-
MMBtu
05: 2.1224 REPLACE BOILER Savings:
$33,249
Cost:
$3,000
- - - - $33,249 4,805 -
-
kWh
-
-
kW-months/year
$33,249
4,805
MMBtu
TOTAL RECOMMENDED Savings:
$105,776
Cost:
$40,000
$68,872 1,067,781 $3,655 1,463 $33,249 4,805 $68,872
1,067,781
kWh
$3,655
1,463
kW-months/year
$33,249
4,805
MMBtu
TOTAL IMPLEMENTED Savings:
$44,910
Cost:
$8,500
$42,645 661,164 $2,265 906 - - $42,645
661,164
kWh
$2,265
906
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas