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IAC Assessment: UM0452
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IAC Assessment: UM0452
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IAC Center University of Michigan
Assessment Year 2015
Principal Product metal fabrication, steel parts
NAICS 332313 - Plate Work Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 173,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 4,080
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $516,222 4,757,999 kWh $0.11
Electricity Demand $96,844 8,294 kW-months/year $11.68
Natural Gas $139,511 13,599 MMBtu $10.26
TOTAL ENERGY COSTS $752,577
RECOMMENDED SAVINGS* $38,946 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,075
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,871
Cost:
$1,000
$3,871 35,507 - - $3,871
35,507
kWh
-
-
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,393
Cost:
$2,500
$3,393 30,948 - - $3,393
30,948
kWh
-
-
MMBtu
03: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$28,779
Cost:
$28,000
- - $28,779 2,805 -
-
kWh
$28,779
2,805
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,903
Cost:
$4,000
- - $2,903 283 -
-
kWh
$2,903
283
MMBtu
TOTAL RECOMMENDED Savings:
$38,946
Cost:
$35,500
$7,264 66,455 $31,682 3,088 $7,264
66,455
kWh
$31,682
3,088
MMBtu
TOTAL IMPLEMENTED Savings:
$35,075
Cost:
$34,500
$3,393 30,948 $31,682 3,088 $3,393
30,948
kWh
$31,682
3,088
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas