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IAC Assessment: UM0453
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IAC Assessment: UM0453
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IAC Center University of Michigan
Assessment Year 2015
Principal Product Automotive interior components
NAICS 332111 - Iron and Steel Forging
SIC 3465 - Automotive Stampings
Sales $50,000,000-$100,000,000
# of Employees 239
Plant Area (Sq.Ft.) 150,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 7,500
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $550,000 7,560,000 kWh $0.07
Natural Gas $160,000 18,450 MMBtu $8.67
TOTAL ENERGY COSTS $710,000
RECOMMENDED SAVINGS* $48,620 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,125
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$19,380
Cost:
$5,000
$19,380 266,400 - - $19,380
266,400
kWh
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,831
Cost:
$1,000
$7,831 107,280 - - $7,831
107,280
kWh
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,442
Cost:
$1,500
$3,442 47,312 - - $3,442
47,312
kWh
-
-
MMBtu
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$10,115
Cost:
$5,400
- - $10,115 1,166 -
-
kWh
$10,115
1,166
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,852
Cost:
$4,000
- - $7,852 905 -
-
kWh
$7,852
905
MMBtu
TOTAL RECOMMENDED Savings:
$48,620
Cost:
$16,900
$30,653 420,992 $17,967 2,071 $30,653
420,992
kWh
$17,967
2,071
MMBtu
TOTAL IMPLEMENTED Savings:
$19,125
Cost:
$6,500
$11,273 154,592 $7,852 905 $11,273
154,592
kWh
$7,852
905
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas