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IAC Assessment: UM0462
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IAC Assessment: UM0462
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IAC Center University of Michigan
Assessment Year 2015
Principal Product deep draw metal stampings
NAICS 332439 - Other Metal Container Manufacturing
SIC 3469 - Metal Stampings, Nec
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 141,000
Annual Production 300,000,000 Pieces
Production Hrs. Annual 7,488
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $630,000 11,500,000 kWh $0.05
Natural Gas $195,000 25,000 MMBtu $7.80
TOTAL ENERGY COSTS $890,603
RECOMMENDED SAVINGS* $67,980 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,802
Cost:
$7,405
- - $3,802 501 -
-
kWh
$3,802
501
MMBtu
02: 2.2447 HEAT WATER WITH EXHAUST HEAT Savings:
$16,361
Cost:
$20,000
- - $16,361 2,157 -
-
kWh
$16,361
2,157
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$23,500
Cost:
$8,000
$23,500 429,820 - - $23,500
429,820
kWh
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$17,638
Cost:
$4,500
$17,638 322,464 - - $17,638
322,464
kWh
-
-
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,224
Cost:
$1,000
$4,224 77,226 - - $4,224
77,226
kWh
-
-
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,455
Cost:
$4,800
$2,455 44,856 - - $2,455
44,856
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$67,980
Cost:
$45,705
$47,817 874,366 $20,163 2,658 $47,817
874,366
kWh
$20,163
2,658
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas