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IAC Assessment: UM0469
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IAC Assessment: UM0469
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IAC Center University of Michigan
Assessment Year 2016
Principal Product Hot End exhaust (manifold and catalytic converters)
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 109,000
Annual Production 300,000 Units
Production Hrs. Annual 3,840
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $152,135 1,827,140 kWh $0.08
Natural Gas $42,995 6,524 MMBtu $6.59
TOTAL ENERGY COSTS $195,130
RECOMMENDED SAVINGS* $15,234 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,139
Cost:
$1,000
$2,139 25,771 - - $2,139
25,771
kWh
-
-
MMBtu
02: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$2,118
Cost:
$5,200
$438 5,222 $1,680 255 $438
5,222
kWh
$1,680
255
MMBtu
03: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$7,961
Cost:
$20,000
- - $7,961 1,208 -
-
kWh
$7,961
1,208
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,415
Cost:
$1,500
- - $2,415 366 -
-
kWh
$2,415
366
MMBtu
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$601
Cost:
$1,000
- - $601 91 -
-
kWh
$601
91
MMBtu
TOTAL RECOMMENDED Savings:
$15,234
Cost:
$28,700
$2,577 30,993 $12,657 1,920 $2,577
30,993
kWh
$12,657
1,920
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas