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IAC Assessment: UMS006
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IAC Assessment: UMS006
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IAC Center University of Michigan
Assessment Year 2012
Principal Product EAF Steel
NAICS 332811 - Metal Heat Treating
SIC 3398 - Metal Heat Treating
Sales $1,000,000-$5,000,000
# of Employees 150
Plant Area (Sq.Ft.) 10,000
Annual Production 100,000 Tons
Production Hrs. Annual 8,000
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $800,000 8,049,048 kWh $0.10
Natural Gas $1,776,000 370,500 MMBtu $4.79
TOTAL ENERGY COSTS $2,576,000
RECOMMENDED SAVINGS* $854,300 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,000
#|Description Savings
Cost
Status Natural Gas Natural Gas
$ MMBtu
01: 2.1125 CONVERT TO OXYFUEL BURNERS Savings:
$710,000
Cost:
$550,000
$710,000 149,200 $710,000
149,200
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$105,000
Cost:
$210,000
$105,000 22,000 $105,000
22,000
MMBtu
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$28,000
Cost:
$10,000
$28,000 5,850 $28,000
5,850
MMBtu
04: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$6,500
Cost:
$5,000
$6,500 1,350 $6,500
1,350
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,800
Cost:
$9,000
$4,800 980 $4,800
980
MMBtu
TOTAL RECOMMENDED Savings:
$854,300
Cost:
$784,000
$854,300 179,380 $854,300
179,380
MMBtu
TOTAL IMPLEMENTED Savings:
$28,000
Cost:
$10,000
$28,000 5,850 $28,000
5,850
MMBtu
Savings
Cost
$ MMBtu
Natural Gas Natural Gas