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IAC Assessment: UMS007
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IAC Assessment: UMS007
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IAC Center University of Michigan
Assessment Year 2012
Principal Product Ethanol
NAICS 325193 - Ethyl Alcohol Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $1,000,000-$5,000,000
# of Employees 200
Plant Area (Sq.Ft.) 100,000
Annual Production 1,000,000 Tons
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,200,000 48,941,760 kWh $0.07
Natural Gas $8,000,000 1,703,544 MMBtu $4.70
TOTAL ENERGY COSTS $11,200,000
RECOMMENDED SAVINGS* $2,352,000 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $480,000
#|Description Savings
Cost
Status Natural Gas Natural Gas
$ MMBtu
01: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$1,630,000
Cost:
-
$1,630,000 347,700 $1,630,000
347,700
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$480,000
Cost:
$800,000
$480,000 102,500 $480,000
102,500
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$157,000
Cost:
$200,000
$157,000 33,500 $157,000
33,500
MMBtu
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$85,000
Cost:
$100,000
$85,000 18,000 $85,000
18,000
MMBtu
TOTAL RECOMMENDED Savings:
$2,352,000
Cost:
$1,100,000
$2,352,000 501,700 $2,352,000
501,700
MMBtu
TOTAL IMPLEMENTED Savings:
$480,000
Cost:
$800,000
$480,000 102,500 $480,000
102,500
MMBtu
Savings
Cost
$ MMBtu
Natural Gas Natural Gas