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IAC Assessment: UMS011
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IAC Assessment: UMS011
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IAC Center University of Michigan
Assessment Year 2012
Principal Product Ethanol
NAICS 325193 - Ethyl Alcohol Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $1,000,000-$5,000,000
# of Employees 100
Plant Area (Sq.Ft.) 100,000
Annual Production 10,000 Thousand Gallons
Production Hrs. Annual 8,400
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,300,000 30,000,000 kWh $0.08
Natural Gas $7,000,000 1,400,000 MMBtu $5.00
TOTAL ENERGY COSTS $9,300,000
RECOMMENDED SAVINGS* $1,948,000 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$1,224,000
Cost:
$1,300,000
$1,224,000 20,610,000 - - $1,224,000
20,610,000
kWh
-
-
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$275,000
Cost:
$500,000
- - $275,000 55,000 -
-
kWh
$275,000
55,000
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$196,000
Cost:
$300,000
- - $196,000 39,200 -
-
kWh
$196,000
39,200
MMBtu
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$113,000
Cost:
$70,000
- - $113,000 22,550 -
-
kWh
$113,000
22,550
MMBtu
05: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$100,000
Cost:
$200,000
- - $100,000 20,000 -
-
kWh
$100,000
20,000
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$40,000
Cost:
$40,000
- - $40,000 8,000 -
-
kWh
$40,000
8,000
MMBtu
TOTAL RECOMMENDED Savings:
$1,948,000
Cost:
$2,410,000
$1,224,000 20,610,000 $724,000 144,750 $1,224,000
20,610,000
kWh
$724,000
144,750
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas