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IAC Assessment: UMS013
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IAC Assessment: UMS013
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IAC Center University of Michigan
Assessment Year 2012
Principal Product Molten aluminum
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 100,000
Annual Production 10,000 Pieces
Production Hrs. Annual 7,200
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $747,267 7,472,670 kWh $0.10
Natural Gas $2,804,008 547,063 MMBtu $5.13
TOTAL ENERGY COSTS $3,551,275
RECOMMENDED SAVINGS* $1,701,000 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$320,000
Cost:
$600,000
- - $320,000 62,000 -
-
kWh
$320,000
62,000
MMBtu
02: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$106,000
Cost:
$200,000
- - $106,000 20,600 -
-
kWh
$106,000
20,600
MMBtu
03: 2.3416 USE COMBINED CYCLE GAS TURBINE GENERATOR SETS WITH WASTE HEAT BOILERS CONNECTED TO TURBINE EXHAUST Savings:
$673,000
Cost:
$1,000,000
$673,000 6,750,000 - - $673,000
6,750,000
kWh
-
-
MMBtu
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$465,000
Cost:
$700,000
- - $465,000 90,750 -
-
kWh
$465,000
90,750
MMBtu
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$137,000
Cost:
-
- - $137,000 26,700 -
-
kWh
$137,000
26,700
MMBtu
TOTAL RECOMMENDED Savings:
$1,701,000
Cost:
$2,500,000
$673,000 6,750,000 $1,028,000 200,050 $673,000
6,750,000
kWh
$1,028,000
200,050
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas