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IAC Assessment: WM0011
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IAC Assessment: WM0011
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2012
Principal Product Steel Parts/Machine Components
NAICS 333514 - Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $5,000,000-$10,000,000
# of Employees 62
Plant Area (Sq.Ft.) 32,000
Annual Production 41,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $58,948 905,840 kWh $0.07
Electricity Demand $26,709 2,352 kW-months/year $11.35
Electricity Fees $11,359 - $ -
Natural Gas $4,560 581 MMBtu $7.85
TOTAL ENERGY COSTS $101,576
RECOMMENDED SAVINGS* $25,618 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,349
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$14,000
Cost:
-
- - - - - - - - - - $14,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$14,000
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,063
Cost:
$440
$2,473 37,702 $590 52 - - - - - - - - $2,473
37,702
kWh
$590
52
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$293
Cost:
$265
$17 256 - - $276 35 - - - - - - $17
256
kWh
-
-
kW-months/year
$276
35
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$899
Cost:
$1,480
$216 3,300 - - $683 87 - - - - - - $216
3,300
kWh
-
-
kW-months/year
$683
87
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$406
Cost:
$600
$406 6,192 - - - - - - - - - - $406
6,192
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$357
Cost:
-
$357 5,446 - - - - - - - - - - $357
5,446
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 3.7131 USE A RAG RECYCLE SERVICE Savings:
$2,496
Cost:
-
- - - - - - - - $2,496 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$2,496
-
$
-
-
$
08: 2.8112 COMBINE UTILITY METERS Savings:
$1,110
Cost:
$5,000
- - $1,110 98 - - - - - - - - -
-
kWh
$1,110
98
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$2,993
Cost:
$3,000
- - - - - - $2,993 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,993
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$25,618
Cost:
$10,785
$3,469 52,896 $1,700 150 $959 122 $2,993 - $2,496 - $14,000 - $3,469
52,896
kWh
$1,700
150
kW-months/year
$959
122
MMBtu
$2,993
-
$
$2,496
-
$
$14,000
-
$
TOTAL IMPLEMENTED Savings:
$20,349
Cost:
$3,705
$2,490 37,958 $590 52 $276 35 $2,993 - - - $14,000 - $2,490
37,958
kWh
$590
52
kW-months/year
$276
35
MMBtu
$2,993
-
$
-
-
$
$14,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost